A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber

Self-sensing cementitious material attracted extensive attention in non-destructive testing (NDT) of construction. Developing a self-sensing high-strength grout (SHSG) has a great competition in NDT of prefabricated-construction connection. However, current literature lack comprehensive details rega...

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Main Authors: Yubo Li, Dingchao Hu, Xingyang He, Ying Su, Wuyi Lei, Yingbin Wang, Jin Yang, Yuxue Zhu
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525000701
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author Yubo Li
Dingchao Hu
Xingyang He
Ying Su
Wuyi Lei
Yingbin Wang
Jin Yang
Yuxue Zhu
author_facet Yubo Li
Dingchao Hu
Xingyang He
Ying Su
Wuyi Lei
Yingbin Wang
Jin Yang
Yuxue Zhu
author_sort Yubo Li
collection DOAJ
description Self-sensing cementitious material attracted extensive attention in non-destructive testing (NDT) of construction. Developing a self-sensing high-strength grout (SHSG) has a great competition in NDT of prefabricated-construction connection. However, current literature lack comprehensive details regarding its preparation and properties. This study systematically evaluate the hybrid effects of carbon black (CB) and micro steel fiber (MSF), two cheap fillers, on the properties and sensing capacity of grout. The results revealed that the maximum permissible limit of 0.4 vol% CB and 0.1 vol% MSF + 0.4 vol% CB is proposed for necessary fluidity and expansion demand for given 0.24 w/b ratio. The introduction of those fillers enhanced the compressive and flexural strength by 14.0–16.0 %, while also significantly improving electrical conductivity and stress sensitivity. The maximum fractional change in resistance (FCR) of 33.68 % under 18.75 MPa is observed. A SHSG is of ideal stress sensitivity and an acceptable fluidity and expansion rate is developed, which is expected to contribute to the future development of NDT of prefabricated construction.
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institution Kabale University
issn 2214-5095
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publishDate 2025-07-01
publisher Elsevier
record_format Article
series Case Studies in Construction Materials
spelling doaj-art-19b6b8c5f1e7400b91b7055ffe5d2d0f2025-02-07T04:47:33ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e04271A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiberYubo Li0Dingchao Hu1Xingyang He2Ying Su3Wuyi Lei4Yingbin Wang5Jin Yang6Yuxue Zhu7School of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR China; Building Waterproof Engineering and Technology Research Center of Hubei Province, Hubei University of Technology, Wuhan 430068, PR China; Key Laboratory of Intelligent Health Perception and Ecological Restoration of Rivers and Lakes, Ministry of Education, Hubei University of Technology, Wuhan 430068, PR ChinaSchool of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR ChinaSchool of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR China; Building Waterproof Engineering and Technology Research Center of Hubei Province, Hubei University of Technology, Wuhan 430068, PR China; Key Laboratory of Intelligent Health Perception and Ecological Restoration of Rivers and Lakes, Ministry of Education, Hubei University of Technology, Wuhan 430068, PR China; Corresponding author at: School of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR China.School of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR China; Building Waterproof Engineering and Technology Research Center of Hubei Province, Hubei University of Technology, Wuhan 430068, PR China; Key Laboratory of Intelligent Health Perception and Ecological Restoration of Rivers and Lakes, Ministry of Education, Hubei University of Technology, Wuhan 430068, PR ChinaSchool of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR ChinaSchool of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR China; Building Waterproof Engineering and Technology Research Center of Hubei Province, Hubei University of Technology, Wuhan 430068, PR China; Key Laboratory of Intelligent Health Perception and Ecological Restoration of Rivers and Lakes, Ministry of Education, Hubei University of Technology, Wuhan 430068, PR ChinaSchool of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430070, PR China; Building Waterproof Engineering and Technology Research Center of Hubei Province, Hubei University of Technology, Wuhan 430068, PR China; Key Laboratory of Intelligent Health Perception and Ecological Restoration of Rivers and Lakes, Ministry of Education, Hubei University of Technology, Wuhan 430068, PR ChinaChina Building Materials Zhong Yan Technology Co., Ltd, Beijing 100024, PR ChinaSelf-sensing cementitious material attracted extensive attention in non-destructive testing (NDT) of construction. Developing a self-sensing high-strength grout (SHSG) has a great competition in NDT of prefabricated-construction connection. However, current literature lack comprehensive details regarding its preparation and properties. This study systematically evaluate the hybrid effects of carbon black (CB) and micro steel fiber (MSF), two cheap fillers, on the properties and sensing capacity of grout. The results revealed that the maximum permissible limit of 0.4 vol% CB and 0.1 vol% MSF + 0.4 vol% CB is proposed for necessary fluidity and expansion demand for given 0.24 w/b ratio. The introduction of those fillers enhanced the compressive and flexural strength by 14.0–16.0 %, while also significantly improving electrical conductivity and stress sensitivity. The maximum fractional change in resistance (FCR) of 33.68 % under 18.75 MPa is observed. A SHSG is of ideal stress sensitivity and an acceptable fluidity and expansion rate is developed, which is expected to contribute to the future development of NDT of prefabricated construction.http://www.sciencedirect.com/science/article/pii/S2214509525000701Self-sensing high strength groutCarbon blackMicro steel fiberElectrical conductivityStress sensitivity
spellingShingle Yubo Li
Dingchao Hu
Xingyang He
Ying Su
Wuyi Lei
Yingbin Wang
Jin Yang
Yuxue Zhu
A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber
Case Studies in Construction Materials
Self-sensing high strength grout
Carbon black
Micro steel fiber
Electrical conductivity
Stress sensitivity
title A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber
title_full A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber
title_fullStr A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber
title_full_unstemmed A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber
title_short A self-sensing high strength grout used in prefabricated construction: The hybrid effects of carbon black and micro steel fiber
title_sort self sensing high strength grout used in prefabricated construction the hybrid effects of carbon black and micro steel fiber
topic Self-sensing high strength grout
Carbon black
Micro steel fiber
Electrical conductivity
Stress sensitivity
url http://www.sciencedirect.com/science/article/pii/S2214509525000701
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