A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing

A model is proposed to predict the geometry of traces generated by molten metal droplet deposition on a flat solid surface. The model also allows the determination of the nozzle displacement that ensures neither droplet buildup nor printed trace discontinuity as a function of impinging droplet size...

Full description

Saved in:
Bibliographic Details
Main Authors: R. Zamora, F. Faura, J. López, J. Hernández
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525001078
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1823864385175552000
author R. Zamora
F. Faura
J. López
J. Hernández
author_facet R. Zamora
F. Faura
J. López
J. Hernández
author_sort R. Zamora
collection DOAJ
description A model is proposed to predict the geometry of traces generated by molten metal droplet deposition on a flat solid surface. The model also allows the determination of the nozzle displacement that ensures neither droplet buildup nor printed trace discontinuity as a function of impinging droplet size and drop-to-drop and drop-to-substrate contact angles. Experiments performed with Field's alloy droplets and experiments by other authors are used to validate the model. The proposed model significantly improves the predictions for the geometry of the traces obtained using a non-volume-conservative model.
format Article
id doaj-art-3232a6d3e6624700aadf5a9b4f0bc481
institution Kabale University
issn 0264-1275
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj-art-3232a6d3e6624700aadf5a9b4f0bc4812025-02-09T04:59:38ZengElsevierMaterials & Design0264-12752025-03-01251113687A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printingR. Zamora0F. Faura1J. López2J. Hernández3Dept. de Ingeniería Mecánica, Materiales y Fabricación, ETSII, Universidad Politécnica de Cartagena, E-30202 Cartagena, Spain; Corresponding author.Dept. de Ingeniería Mecánica, ETSII, Universidad Politécnica de Madrid, E-28006 Madrid, SpainDept. de Ingeniería Mecánica, Materiales y Fabricación, ETSII, Universidad Politécnica de Cartagena, E-30202 Cartagena, SpainDept. de Mecánica, E.T.S. de Ingenieros Industriales, UNED, E-28040 Madrid, SpainA model is proposed to predict the geometry of traces generated by molten metal droplet deposition on a flat solid surface. The model also allows the determination of the nozzle displacement that ensures neither droplet buildup nor printed trace discontinuity as a function of impinging droplet size and drop-to-drop and drop-to-substrate contact angles. Experiments performed with Field's alloy droplets and experiments by other authors are used to validate the model. The proposed model significantly improves the predictions for the geometry of the traces obtained using a non-volume-conservative model.http://www.sciencedirect.com/science/article/pii/S0264127525001078Molten metal droplet depositionPrinted metal tracesDrop-on-demandContact angle3D printing
spellingShingle R. Zamora
F. Faura
J. López
J. Hernández
A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing
Materials & Design
Molten metal droplet deposition
Printed metal traces
Drop-on-demand
Contact angle
3D printing
title A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing
title_full A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing
title_fullStr A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing
title_full_unstemmed A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing
title_short A volume-preserving model for predicting the geometry of traces produced by drop-on-demand 3D printing
title_sort volume preserving model for predicting the geometry of traces produced by drop on demand 3d printing
topic Molten metal droplet deposition
Printed metal traces
Drop-on-demand
Contact angle
3D printing
url http://www.sciencedirect.com/science/article/pii/S0264127525001078
work_keys_str_mv AT rzamora avolumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT ffaura avolumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT jlopez avolumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT jhernandez avolumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT rzamora volumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT ffaura volumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT jlopez volumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting
AT jhernandez volumepreservingmodelforpredictingthegeometryoftracesproducedbydropondemand3dprinting