Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs

Hierarchical honeycombs are particularly useful in aerospace industries because of their capability to overcome challenges related to bend-dominated behaviour. These structures are ideal for aeronautical applications because of their capacity to integrate lightweight design, good mechanical properti...

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Main Authors: Chibinyani Munashe Ignatius, Dzogbewu Thywill Cephas, Maringa Maina, Muiruri Amos
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:Manufacturing Review
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Online Access:https://mfr.edp-open.org/articles/mfreview/full_html/2025/01/mfreview240051/mfreview240051.html
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author Chibinyani Munashe Ignatius
Dzogbewu Thywill Cephas
Maringa Maina
Muiruri Amos
author_facet Chibinyani Munashe Ignatius
Dzogbewu Thywill Cephas
Maringa Maina
Muiruri Amos
author_sort Chibinyani Munashe Ignatius
collection DOAJ
description Hierarchical honeycombs are particularly useful in aerospace industries because of their capability to overcome challenges related to bend-dominated behaviour. These structures are ideal for aeronautical applications because of their capacity to integrate lightweight design, good mechanical properties, and efficient load distribution. However, the efficacy under applied loads is influenced by the type of polygon cell typically introduced to the parent hollow structure. The current literature has gaps in knowledge regarding the highest order of hierarchy that can practically be achieved for hierarchical honeycombs with different cell shapes at the vertices or for the walls. This review paper documents work carried out on hierarchical honeycombs to examine their mechanical behaviour and how they can be efficiently designed. The first section of the paper highlights the deformation behaviour of hierarchical honeycombs in use today. The next section contains a discussion on the constraints in determining the order of hierarchy attainable for hierarchical honeycombs, particularly the geometric parameters. This is followed by a review of relevant applications for hierarchically built honeycomb parts in aerospace industries. The efficacy, as well as challenges related to using additive manufacturing in building hierarchical honeycombs, are then highlighted. Alternatives for future studies and advances in hierarchical honeycombs applied in the aerospace sector are addressed in the last section of the paper.
format Article
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institution Kabale University
issn 2265-4224
language English
publishDate 2025-01-01
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record_format Article
series Manufacturing Review
spelling doaj-art-405f354f4d5c410e9e1cec18fc5d90532025-02-07T08:26:00ZengEDP SciencesManufacturing Review2265-42242025-01-0112310.1051/mfreview/2025001mfreview240051Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombsChibinyani Munashe Ignatius0https://orcid.org/0000-0002-5319-4975Dzogbewu Thywill Cephas1https://orcid.org/0000-0002-8070-7940Maringa Maina2https://orcid.org/0000-0002-8965-1242Muiruri Amos3https://orcid.org/0000-0002-8455-3731Department of Mechanical and Mechatronics Engineering, Central University of TechnologyDepartment of Mechanical and Mechatronics Engineering, Central University of TechnologyDepartment of Mechanical and Mechatronics Engineering, Central University of TechnologyDepartment of Mechanical and Mechatronics Engineering, Central University of TechnologyHierarchical honeycombs are particularly useful in aerospace industries because of their capability to overcome challenges related to bend-dominated behaviour. These structures are ideal for aeronautical applications because of their capacity to integrate lightweight design, good mechanical properties, and efficient load distribution. However, the efficacy under applied loads is influenced by the type of polygon cell typically introduced to the parent hollow structure. The current literature has gaps in knowledge regarding the highest order of hierarchy that can practically be achieved for hierarchical honeycombs with different cell shapes at the vertices or for the walls. This review paper documents work carried out on hierarchical honeycombs to examine their mechanical behaviour and how they can be efficiently designed. The first section of the paper highlights the deformation behaviour of hierarchical honeycombs in use today. The next section contains a discussion on the constraints in determining the order of hierarchy attainable for hierarchical honeycombs, particularly the geometric parameters. This is followed by a review of relevant applications for hierarchically built honeycomb parts in aerospace industries. The efficacy, as well as challenges related to using additive manufacturing in building hierarchical honeycombs, are then highlighted. Alternatives for future studies and advances in hierarchical honeycombs applied in the aerospace sector are addressed in the last section of the paper.https://mfr.edp-open.org/articles/mfreview/full_html/2025/01/mfreview240051/mfreview240051.htmlhierarchical honeycombspolygon cellsmechanical propertiesadditive manufacturing
spellingShingle Chibinyani Munashe Ignatius
Dzogbewu Thywill Cephas
Maringa Maina
Muiruri Amos
Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs
Manufacturing Review
hierarchical honeycombs
polygon cells
mechanical properties
additive manufacturing
title Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs
title_full Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs
title_fullStr Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs
title_full_unstemmed Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs
title_short Deformation behaviour, limitations in design, applications, and additive manufacturing of hierarchical honeycombs
title_sort deformation behaviour limitations in design applications and additive manufacturing of hierarchical honeycombs
topic hierarchical honeycombs
polygon cells
mechanical properties
additive manufacturing
url https://mfr.edp-open.org/articles/mfreview/full_html/2025/01/mfreview240051/mfreview240051.html
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AT maringamaina deformationbehaviourlimitationsindesignapplicationsandadditivemanufacturingofhierarchicalhoneycombs
AT muiruriamos deformationbehaviourlimitationsindesignapplicationsandadditivemanufacturingofhierarchicalhoneycombs