Fabric-based patchwork on shoes through ultrasonic welding

There has been a surge in textile and shoe product design innovation, introducing new products that merge design and technology in various domains. Decorative or functional patches on shoes are typically attached using stitching or adhesives, both of which present challenges: stitches often fail due...

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Main Authors: Rahima Hussain, Muhammad Anwaar Nazeer
Format: Article
Language:English
Published: SAGE Publishing 2025-02-01
Series:Journal of Engineered Fibers and Fabrics
Online Access:https://doi.org/10.1177/15589250251314469
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author Rahima Hussain
Muhammad Anwaar Nazeer
author_facet Rahima Hussain
Muhammad Anwaar Nazeer
author_sort Rahima Hussain
collection DOAJ
description There has been a surge in textile and shoe product design innovation, introducing new products that merge design and technology in various domains. Decorative or functional patches on shoes are typically attached using stitching or adhesives, both of which present challenges: stitches often fail due to wear and tear, while adhesives involve toxic materials that are environmentally harmful. This study addresses these issues by exploring ultrasonic welding as a sustainable alternative for attaching patches to fabric shoes. The research aims to assess the impact of washing on the dimensional stability of the developed samples, investigate the ultrasonic seam strength of various fabric combinations, evaluate comfort properties, and examine the abrasion resistance of the attached patches. Results showed that PP-PP combinations exhibited the highest seam strength (55.3 N), as well as the highest air permeability (342 mm/s), making them ideal for application focused on strength and stability. However, PES-PES combinations demonstrated superior elongation (122.65%) and abrasion resistance (withstanding 35,000 cycles), proving suitable for flexibility and durability. Performance evaluation highlights ultrasonic welding as a more durable, environmentally friendly, and sustainable solution compared to conventional methods.
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institution Kabale University
issn 1558-9250
language English
publishDate 2025-02-01
publisher SAGE Publishing
record_format Article
series Journal of Engineered Fibers and Fabrics
spelling doaj-art-57e5c0dcb23e4cd18e7047deccacb62e2025-02-11T20:03:33ZengSAGE PublishingJournal of Engineered Fibers and Fabrics1558-92502025-02-012010.1177/15589250251314469Fabric-based patchwork on shoes through ultrasonic weldingRahima HussainMuhammad Anwaar NazeerThere has been a surge in textile and shoe product design innovation, introducing new products that merge design and technology in various domains. Decorative or functional patches on shoes are typically attached using stitching or adhesives, both of which present challenges: stitches often fail due to wear and tear, while adhesives involve toxic materials that are environmentally harmful. This study addresses these issues by exploring ultrasonic welding as a sustainable alternative for attaching patches to fabric shoes. The research aims to assess the impact of washing on the dimensional stability of the developed samples, investigate the ultrasonic seam strength of various fabric combinations, evaluate comfort properties, and examine the abrasion resistance of the attached patches. Results showed that PP-PP combinations exhibited the highest seam strength (55.3 N), as well as the highest air permeability (342 mm/s), making them ideal for application focused on strength and stability. However, PES-PES combinations demonstrated superior elongation (122.65%) and abrasion resistance (withstanding 35,000 cycles), proving suitable for flexibility and durability. Performance evaluation highlights ultrasonic welding as a more durable, environmentally friendly, and sustainable solution compared to conventional methods.https://doi.org/10.1177/15589250251314469
spellingShingle Rahima Hussain
Muhammad Anwaar Nazeer
Fabric-based patchwork on shoes through ultrasonic welding
Journal of Engineered Fibers and Fabrics
title Fabric-based patchwork on shoes through ultrasonic welding
title_full Fabric-based patchwork on shoes through ultrasonic welding
title_fullStr Fabric-based patchwork on shoes through ultrasonic welding
title_full_unstemmed Fabric-based patchwork on shoes through ultrasonic welding
title_short Fabric-based patchwork on shoes through ultrasonic welding
title_sort fabric based patchwork on shoes through ultrasonic welding
url https://doi.org/10.1177/15589250251314469
work_keys_str_mv AT rahimahussain fabricbasedpatchworkonshoesthroughultrasonicwelding
AT muhammadanwaarnazeer fabricbasedpatchworkonshoesthroughultrasonicwelding