Parameters analysis and process optimization of shell precision thermoforming
In this study, the aluminium alloy shell forming process is firstly studied and analysed. After that, the three-dimensional modelling software SOLIDWORKS is used to analyse and model the workpieces and the convex and concave dies of each process of the aluminium alloy shell hot extrusion forming pro...
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| Main Authors: | , , , , , , , , |
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| Format: | Article |
| Language: | English |
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EDP Sciences
2025-01-01
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| Series: | International Journal for Simulation and Multidisciplinary Design Optimization |
| Subjects: | |
| Online Access: | https://www.ijsmdo.org/articles/smdo/full_html/2025/01/smdo240168/smdo240168.html |
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| _version_ | 1825206479954640896 |
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| author | Cheng Haozhe Xu Shubo Sun Kangwei Wang Shengliang Pan Yuefei Ma Hailong Ren Guocheng Li Jianing Zhao Zhongkui |
| author_facet | Cheng Haozhe Xu Shubo Sun Kangwei Wang Shengliang Pan Yuefei Ma Hailong Ren Guocheng Li Jianing Zhao Zhongkui |
| author_sort | Cheng Haozhe |
| collection | DOAJ |
| description | In this study, the aluminium alloy shell forming process is firstly studied and analysed. After that, the three-dimensional modelling software SOLIDWORKS is used to analyse and model the workpieces and the convex and concave dies of each process of the aluminium alloy shell hot extrusion forming process. Finally, the three-dimensional finite element numerical simulation software DEFORM-3D is used to carry out numerical simulation analysis on the precision hot forming process of aluminium alloy shell. Equivalent force and strain distributions, along with stroke-load curves, were analyzed under varying conditions by changing the friction factor and forming temperature. The simulation results show that under the conditions of friction factor of 0.25 and temperature of 450 °C, it is most suitable for the machining of aluminium alloy shell hot extrusion forming process. |
| format | Article |
| id | doaj-art-634bf4a6b164472d8ac582b97f132172 |
| institution | Kabale University |
| issn | 1779-6288 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | EDP Sciences |
| record_format | Article |
| series | International Journal for Simulation and Multidisciplinary Design Optimization |
| spelling | doaj-art-634bf4a6b164472d8ac582b97f1321722025-02-07T08:31:44ZengEDP SciencesInternational Journal for Simulation and Multidisciplinary Design Optimization1779-62882025-01-0116210.1051/smdo/2025001smdo240168Parameters analysis and process optimization of shell precision thermoformingCheng Haozhe0Xu Shubo1https://orcid.org/0000-0003-3219-8464Sun Kangwei2Wang Shengliang3Pan Yuefei4Ma Hailong5Ren Guocheng6Li Jianing7Zhao Zhongkui8Shandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringShandong Jianzhu University, School of Materials Science and EngineeringIn this study, the aluminium alloy shell forming process is firstly studied and analysed. After that, the three-dimensional modelling software SOLIDWORKS is used to analyse and model the workpieces and the convex and concave dies of each process of the aluminium alloy shell hot extrusion forming process. Finally, the three-dimensional finite element numerical simulation software DEFORM-3D is used to carry out numerical simulation analysis on the precision hot forming process of aluminium alloy shell. Equivalent force and strain distributions, along with stroke-load curves, were analyzed under varying conditions by changing the friction factor and forming temperature. The simulation results show that under the conditions of friction factor of 0.25 and temperature of 450 °C, it is most suitable for the machining of aluminium alloy shell hot extrusion forming process.https://www.ijsmdo.org/articles/smdo/full_html/2025/01/smdo240168/smdo240168.htmlaluminum alloy shellhot extrusion processfinite element methodnumerical simulation |
| spellingShingle | Cheng Haozhe Xu Shubo Sun Kangwei Wang Shengliang Pan Yuefei Ma Hailong Ren Guocheng Li Jianing Zhao Zhongkui Parameters analysis and process optimization of shell precision thermoforming International Journal for Simulation and Multidisciplinary Design Optimization aluminum alloy shell hot extrusion process finite element method numerical simulation |
| title | Parameters analysis and process optimization of shell precision thermoforming |
| title_full | Parameters analysis and process optimization of shell precision thermoforming |
| title_fullStr | Parameters analysis and process optimization of shell precision thermoforming |
| title_full_unstemmed | Parameters analysis and process optimization of shell precision thermoforming |
| title_short | Parameters analysis and process optimization of shell precision thermoforming |
| title_sort | parameters analysis and process optimization of shell precision thermoforming |
| topic | aluminum alloy shell hot extrusion process finite element method numerical simulation |
| url | https://www.ijsmdo.org/articles/smdo/full_html/2025/01/smdo240168/smdo240168.html |
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