Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries

Silica precipitation is a ubiquitous but deleterious phenomenon occurring in many hydrometallurgical processes. Indeed, silicon is often released during the dissolution of minerals under acidic leaching conditions. Eventually, it precipitates into a hard-to-filter silica gel, which has prompted some...

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Main Authors: Manfoumbi, Christian, Roger, Kevin, Meireles, Martine
Format: Article
Language:English
Published: Académie des sciences 2024-12-01
Series:Comptes Rendus. Chimie
Subjects:
Online Access:https://comptes-rendus.academie-sciences.fr/chimie/articles/10.5802/crchim.347/
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author Manfoumbi, Christian
Roger, Kevin
Meireles, Martine
author_facet Manfoumbi, Christian
Roger, Kevin
Meireles, Martine
author_sort Manfoumbi, Christian
collection DOAJ
description Silica precipitation is a ubiquitous but deleterious phenomenon occurring in many hydrometallurgical processes. Indeed, silicon is often released during the dissolution of minerals under acidic leaching conditions. Eventually, it precipitates into a hard-to-filter silica gel, which has prompted some efforts to hinder silica precipitation through pretreatment or extra dilution. However, these approaches are usually either mineral-specific or costly. Here, we propose a disruptive strategy based on controlling the gel’s mesostructure and therefore its filterability. We designed an alternative precipitation pathway consisting of adding extra silicate ions but at basic pH. Using small-angle X-ray scattering, we show that this pathway transforms the network of polymeric silica (“polymer gel”) obtained under highly acidic leaching conditions into a network of dense silica particles (“particle gel”). This structural compaction at the mesoscopic length scale cascades to the macroscale and leads to a drastic improvement in filterability by two orders of magnitude. Furthermore, we demonstrate that this method is generic by applying it successfully to both a model and real ore systems.
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series Comptes Rendus. Chimie
spelling doaj-art-72bed9b6df704613915e19a80e11ad082025-02-07T13:41:02ZengAcadémie des sciencesComptes Rendus. Chimie1878-15432024-12-0111210.5802/crchim.34710.5802/crchim.347Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurriesManfoumbi, Christian0Roger, Kevin1https://orcid.org/0000-0001-7914-0951Meireles, Martine2https://orcid.org/0000-0003-2112-0936Laboratoire de Génie Chimique, Université de Toulouse, CNRS, INPT, UPS, Toulouse, 31432, FranceLaboratoire de Génie Chimique, Université de Toulouse, CNRS, INPT, UPS, Toulouse, 31432, FranceLaboratoire de Génie Chimique, Université de Toulouse, CNRS, INPT, UPS, Toulouse, 31432, FranceSilica precipitation is a ubiquitous but deleterious phenomenon occurring in many hydrometallurgical processes. Indeed, silicon is often released during the dissolution of minerals under acidic leaching conditions. Eventually, it precipitates into a hard-to-filter silica gel, which has prompted some efforts to hinder silica precipitation through pretreatment or extra dilution. However, these approaches are usually either mineral-specific or costly. Here, we propose a disruptive strategy based on controlling the gel’s mesostructure and therefore its filterability. We designed an alternative precipitation pathway consisting of adding extra silicate ions but at basic pH. Using small-angle X-ray scattering, we show that this pathway transforms the network of polymeric silica (“polymer gel”) obtained under highly acidic leaching conditions into a network of dense silica particles (“particle gel”). This structural compaction at the mesoscopic length scale cascades to the macroscale and leads to a drastic improvement in filterability by two orders of magnitude. Furthermore, we demonstrate that this method is generic by applying it successfully to both a model and real ore systems.https://comptes-rendus.academie-sciences.fr/chimie/articles/10.5802/crchim.347/LixiviationSilicaPrecipitationMesostructureFilterability
spellingShingle Manfoumbi, Christian
Roger, Kevin
Meireles, Martine
Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
Comptes Rendus. Chimie
Lixiviation
Silica
Precipitation
Mesostructure
Filterability
title Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
title_full Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
title_fullStr Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
title_full_unstemmed Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
title_short Filtering the unfilterable: tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
title_sort filtering the unfilterable tuning the mesostructure of precipitating silica gels to improve the filterability of acidic lixiviation slurries
topic Lixiviation
Silica
Precipitation
Mesostructure
Filterability
url https://comptes-rendus.academie-sciences.fr/chimie/articles/10.5802/crchim.347/
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AT meirelesmartine filteringtheunfilterabletuningthemesostructureofprecipitatingsilicagelstoimprovethefilterabilityofacidiclixiviationslurries