New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior

Dilatometric phenomena, mechanical and antifriction properties of a new high-temperature composite based on powder nickel alloy EP975 with additives (4.0˗8.0)% CaF2 solid lubricant have been investigated. New composite has been manufactured using hot isostatic pressing (HIP) technology with subseque...

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Main Authors: Adam Kurzawa, Mateusz Stachowicz, Maciej Roszak, Tetiana Roik, Oleg Gavrysh, Iulia Maistrenko, Krzysztof Jamroziak, Mirosław Bocian, Grzegorz Lesiuk
Format: Article
Language:English
Published: Elsevier 2025-04-01
Series:Alexandria Engineering Journal
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Online Access:http://www.sciencedirect.com/science/article/pii/S1110016825001292
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author Adam Kurzawa
Mateusz Stachowicz
Maciej Roszak
Tetiana Roik
Oleg Gavrysh
Iulia Maistrenko
Krzysztof Jamroziak
Mirosław Bocian
Grzegorz Lesiuk
author_facet Adam Kurzawa
Mateusz Stachowicz
Maciej Roszak
Tetiana Roik
Oleg Gavrysh
Iulia Maistrenko
Krzysztof Jamroziak
Mirosław Bocian
Grzegorz Lesiuk
author_sort Adam Kurzawa
collection DOAJ
description Dilatometric phenomena, mechanical and antifriction properties of a new high-temperature composite based on powder nickel alloy EP975 with additives (4.0˗8.0)% CaF2 solid lubricant have been investigated. New composite has been manufactured using hot isostatic pressing (HIP) technology with subsequent hardening heat treatment. Antifriction properties showed the advantages of the studied composite (improved friction coefficient and friction wear at elevated temperature). The authors analyzed the thermal, mechanical, wear structural and chemical phenomena of the new high-temperature antifriction composite developed to operate at high temperatures (800˗900 °C). Samples were tested with triple heating up to 1000 °C at different heating rates. SEM and EDS tests have shown that phase transformations and oxidation processes during high-temperature heating lead to the formation of new phases occurring from the boundaries between the CaF2 particles and the Ni matrix of the composite, which leads to local segregations and the formation of new phases cause changes in their crystallographic parameters under the influence of high temperatures and their integral effect leads to significant dilatometric phenomena at high temperatures. The data obtained opens up the possibility of clearly selecting the operating temperatures of a bearings made from new composite, taking into account dilatometric phenomena in specific temperature ranges.
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institution Kabale University
issn 1110-0168
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publishDate 2025-04-01
publisher Elsevier
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series Alexandria Engineering Journal
spelling doaj-art-7c7d6145282f4aac8d0b2878bd5c8cee2025-02-07T04:47:14ZengElsevierAlexandria Engineering Journal1110-01682025-04-01119326344New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behaviorAdam Kurzawa0Mateusz Stachowicz1Maciej Roszak2Tetiana Roik3Oleg Gavrysh4Iulia Maistrenko5Krzysztof Jamroziak6Mirosław Bocian7Grzegorz Lesiuk8Department of Light Elements Engineering, Foundry and Automation, Wroclaw University of Science and Technology, Smoluchowskiego 25, Wroclaw 50-370, PolandDepartment of Light Elements Engineering, Foundry and Automation, Wroclaw University of Science and Technology, Smoluchowskiego 25, Wroclaw 50-370, PolandDepartment of Mechanics, Materials Science and Biomedical Engineering, Wroclaw University of Science and Technology, Smoluchowskiego 25, Wroclaw 50-370, Poland; Corresponding author.National Technical University of Ukraine, Igor Sikorsky Kyiv Polytechnic Institute, 37 Berestaisky Ave., Kyiv 03057, UkraineNational Technical University of Ukraine, Igor Sikorsky Kyiv Polytechnic Institute, 37 Berestaisky Ave., Kyiv 03057, UkraineNational Technical University of Ukraine, Igor Sikorsky Kyiv Polytechnic Institute, 37 Berestaisky Ave., Kyiv 03057, UkraineDepartment of Mechanics, Materials Science and Biomedical Engineering, Wroclaw University of Science and Technology, Smoluchowskiego 25, Wroclaw 50-370, PolandDepartment of Mechanics, Materials Science and Biomedical Engineering, Wroclaw University of Science and Technology, Smoluchowskiego 25, Wroclaw 50-370, PolandDepartment of Mechanics, Materials Science and Biomedical Engineering, Wroclaw University of Science and Technology, Smoluchowskiego 25, Wroclaw 50-370, PolandDilatometric phenomena, mechanical and antifriction properties of a new high-temperature composite based on powder nickel alloy EP975 with additives (4.0˗8.0)% CaF2 solid lubricant have been investigated. New composite has been manufactured using hot isostatic pressing (HIP) technology with subsequent hardening heat treatment. Antifriction properties showed the advantages of the studied composite (improved friction coefficient and friction wear at elevated temperature). The authors analyzed the thermal, mechanical, wear structural and chemical phenomena of the new high-temperature antifriction composite developed to operate at high temperatures (800˗900 °C). Samples were tested with triple heating up to 1000 °C at different heating rates. SEM and EDS tests have shown that phase transformations and oxidation processes during high-temperature heating lead to the formation of new phases occurring from the boundaries between the CaF2 particles and the Ni matrix of the composite, which leads to local segregations and the formation of new phases cause changes in their crystallographic parameters under the influence of high temperatures and their integral effect leads to significant dilatometric phenomena at high temperatures. The data obtained opens up the possibility of clearly selecting the operating temperatures of a bearings made from new composite, taking into account dilatometric phenomena in specific temperature ranges.http://www.sciencedirect.com/science/article/pii/S1110016825001292Metal-matrix composites (MMCs)Solid lubricantAntifriction propertiesDilatometryThermal analysisThermal expansion
spellingShingle Adam Kurzawa
Mateusz Stachowicz
Maciej Roszak
Tetiana Roik
Oleg Gavrysh
Iulia Maistrenko
Krzysztof Jamroziak
Mirosław Bocian
Grzegorz Lesiuk
New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior
Alexandria Engineering Journal
Metal-matrix composites (MMCs)
Solid lubricant
Antifriction properties
Dilatometry
Thermal analysis
Thermal expansion
title New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior
title_full New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior
title_fullStr New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior
title_full_unstemmed New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior
title_short New anti-friction self-lubricating composite based on EP975 nickel alloy powder with CaF2 solid lubricant – Thermal and dilatometric behavior
title_sort new anti friction self lubricating composite based on ep975 nickel alloy powder with caf2 solid lubricant thermal and dilatometric behavior
topic Metal-matrix composites (MMCs)
Solid lubricant
Antifriction properties
Dilatometry
Thermal analysis
Thermal expansion
url http://www.sciencedirect.com/science/article/pii/S1110016825001292
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