Topology optimization applied to additive-manufactured hydrofoil wing components

This study investigates the development of hydrofoil components for an unmanned boat designed for control testing. Hydrofoils, characterized by their hydrodynamic shape, generate lift forces that elevate the boat above the water,...

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Main Authors: Margarida Mata, Ricardo Bencatel, Elsa W. Sequeiros, Manuel F. Vieira, Jose M. Costa
Format: Article
Language:English
Published: Academia.edu Journals 2024-04-01
Series:Academia Materials Science
Online Access:https://www.academia.edu/118271240/Topology_optimization_applied_to_additive_manufactured_hydrofoil_wing_components
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author Margarida Mata
Ricardo Bencatel
Elsa W. Sequeiros
Manuel F. Vieira
Jose M. Costa
author_facet Margarida Mata
Ricardo Bencatel
Elsa W. Sequeiros
Manuel F. Vieira
Jose M. Costa
author_sort Margarida Mata
collection DOAJ
description This study investigates the development of hydrofoil components for an unmanned boat designed for control testing. Hydrofoils, characterized by their hydrodynamic shape, generate lift forces that elevate the boat above the water, enhancing its speed. Utilizing Fusion 360, a mechanism was designed to adjust the angle of attack of the hydrofoil wings. Subsequently, nTop and Eiger software were used to optimize and prepare these components for additive manufacturing (AM), with the primary objective being weight reduction. Material extrusion was selected as the preferred AM technology. The workflow within nTop was adapted for two materials: Onyx and carbon fiber-reinforced Onyx. Generative design techniques were applied, including field-driven design, lattice structures, and topology optimization (TO). Utilizing variable-thickness shells proved an efficient approach for reducing mass while preserving mechanical integrity. TO of the lever resulted in a significant reduction in mass.
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institution Kabale University
issn 2997-2027
language English
publishDate 2024-04-01
publisher Academia.edu Journals
record_format Article
series Academia Materials Science
spelling doaj-art-7caf3abb519a4340adc432beb89df9982025-02-10T22:54:57ZengAcademia.edu JournalsAcademia Materials Science2997-20272024-04-011210.20935/AcadMatSci6213Topology optimization applied to additive-manufactured hydrofoil wing componentsMargarida Mata0Ricardo Bencatel1Elsa W. Sequeiros2Manuel F. Vieira3Jose M. Costa4Department of Metallurgical and Materials Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465, Porto, Portugal.4DC Tech, Travessa da Bica Velha, 128, Hab 41, 4250-078, Porto, Portugal.LAETA/INEGI - Institute of Science and Innovation in Mechanical and Industrial Engineering, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal.LAETA/INEGI - Institute of Science and Innovation in Mechanical and Industrial Engineering, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal.LAETA/INEGI - Institute of Science and Innovation in Mechanical and Industrial Engineering, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal. This study investigates the development of hydrofoil components for an unmanned boat designed for control testing. Hydrofoils, characterized by their hydrodynamic shape, generate lift forces that elevate the boat above the water, enhancing its speed. Utilizing Fusion 360, a mechanism was designed to adjust the angle of attack of the hydrofoil wings. Subsequently, nTop and Eiger software were used to optimize and prepare these components for additive manufacturing (AM), with the primary objective being weight reduction. Material extrusion was selected as the preferred AM technology. The workflow within nTop was adapted for two materials: Onyx and carbon fiber-reinforced Onyx. Generative design techniques were applied, including field-driven design, lattice structures, and topology optimization (TO). Utilizing variable-thickness shells proved an efficient approach for reducing mass while preserving mechanical integrity. TO of the lever resulted in a significant reduction in mass.https://www.academia.edu/118271240/Topology_optimization_applied_to_additive_manufactured_hydrofoil_wing_components
spellingShingle Margarida Mata
Ricardo Bencatel
Elsa W. Sequeiros
Manuel F. Vieira
Jose M. Costa
Topology optimization applied to additive-manufactured hydrofoil wing components
Academia Materials Science
title Topology optimization applied to additive-manufactured hydrofoil wing components
title_full Topology optimization applied to additive-manufactured hydrofoil wing components
title_fullStr Topology optimization applied to additive-manufactured hydrofoil wing components
title_full_unstemmed Topology optimization applied to additive-manufactured hydrofoil wing components
title_short Topology optimization applied to additive-manufactured hydrofoil wing components
title_sort topology optimization applied to additive manufactured hydrofoil wing components
url https://www.academia.edu/118271240/Topology_optimization_applied_to_additive_manufactured_hydrofoil_wing_components
work_keys_str_mv AT margaridamata topologyoptimizationappliedtoadditivemanufacturedhydrofoilwingcomponents
AT ricardobencatel topologyoptimizationappliedtoadditivemanufacturedhydrofoilwingcomponents
AT elsawsequeiros topologyoptimizationappliedtoadditivemanufacturedhydrofoilwingcomponents
AT manuelfvieira topologyoptimizationappliedtoadditivemanufacturedhydrofoilwingcomponents
AT josemcosta topologyoptimizationappliedtoadditivemanufacturedhydrofoilwingcomponents