Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques

The main goals of this research are to identify the significant input parameters using supervised machine learning methods and investigate the relationship between the process, structure, and properties of components created using fused deposition modeling utilizing nylon aramid composite filaments....

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Main Authors: Mohammed Raffic Noor Mohamed, Ganesh Babu Karuppiah, Dharani Kumar Selvan, Rajasekaran Saminathan, Shubham Sharma, Shashi Prakash Dwivedi, Sandeep Kumar, Mohamed Abbas, Dražan Kozak, Jasmina Lozanovic
Format: Article
Language:English
Published: SAGE Publishing 2025-02-01
Series:Journal of Engineered Fibers and Fabrics
Online Access:https://doi.org/10.1177/15589250241293883
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author Mohammed Raffic Noor Mohamed
Ganesh Babu Karuppiah
Dharani Kumar Selvan
Rajasekaran Saminathan
Shubham Sharma
Shashi Prakash Dwivedi
Sandeep Kumar
Mohamed Abbas
Dražan Kozak
Jasmina Lozanovic
author_facet Mohammed Raffic Noor Mohamed
Ganesh Babu Karuppiah
Dharani Kumar Selvan
Rajasekaran Saminathan
Shubham Sharma
Shashi Prakash Dwivedi
Sandeep Kumar
Mohamed Abbas
Dražan Kozak
Jasmina Lozanovic
author_sort Mohammed Raffic Noor Mohamed
collection DOAJ
description The main goals of this research are to identify the significant input parameters using supervised machine learning methods and investigate the relationship between the process, structure, and properties of components created using fused deposition modeling utilizing nylon aramid composite filaments. To develop an experimental layout using Taguchi’s L 18 orthogonal array, six different FDM parameters such as infill pattern, infill density, layer thickness, component orientation, print temperature, and raster angle have been taken into consideration.Using an Ultimaker FDM printer, rectangular samples were created, and the values of face hardness, thickness regions, printing time, and component weight were assessed. ANOVA and the signal to noise ratio method are two techniques that have been used to find the significant influencing parameter and the ideal combination of parameters. When comparing thickly layered samples with a suitable increase in time and weight, thin-layered samples are shown to have greater hardness values at both tested areas. With a 50.09% contribution to face hardness and a 30.11% contribution to hardness at the thickness area, raster angle is found to be significant over hardness.Layer thickness is an important element that contributes 81.95% to printing time and 42.09% to part weight, respectively. In an 80:20 train-test split, the decision tree approach outperformed the k -nearest neighbor algorithm for all four output responses, with classification accuracy ranging from 83.33% to 100%. Infill density is recommended by the decision tree method to be extremely significant over face hardness and component weight, and layer thickness is similarly recommended to be highly significant over printing time and hardness at the thickness region. The presence of surface pores, interior voids, and layer abnormalities is confirmed by FESEM images.
format Article
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institution Kabale University
issn 1558-9250
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publishDate 2025-02-01
publisher SAGE Publishing
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series Journal of Engineered Fibers and Fabrics
spelling doaj-art-830a752d1da2405d948dac1c0485c80e2025-02-08T11:03:53ZengSAGE PublishingJournal of Engineered Fibers and Fabrics1558-92502025-02-012010.1177/15589250241293883Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniquesMohammed Raffic Noor Mohamed0Ganesh Babu Karuppiah1Dharani Kumar Selvan2Rajasekaran Saminathan3Shubham Sharma4Shashi Prakash Dwivedi5Sandeep Kumar6Mohamed Abbas7Dražan Kozak8Jasmina Lozanovic9Department of Aeronautical Engineering, Nehru Institute of Technology, Coimbatore, IndiaDepartment of Mechanical Engineering, Chendhuran College of Engineering and Technology, Pudukkottai, IndiaCentre for Machining and Material Testing, Department of Mechanical Engineering, KPR Institute of Engineering and Technology, Coimbatore, IndiaDepartment of Mechanical Engineering, College of Engineering and Computer Science, Jazan University, Kingdom of Saudi ArabiaCentre for Research Impact and Outcome, Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura, Punjab, IndiaLloyd Institute of Engineering & Technology, Knowledge Park II, Greater Noida, Uttar Pradesh, IndiaCentre for Research Impact and Outcome, Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura, Punjab, IndiaElectrical Engineering Department, College of Engineering, King Khalid University, Abha city, Saudi ArabiaUniversity of Slavonski Brod, Mechanical Engineering Faculty in Slavonski Brod, CroatiaDepartment of Engineering, FH Campus Wien - University of Applied Sciences, Vienna, AustriaThe main goals of this research are to identify the significant input parameters using supervised machine learning methods and investigate the relationship between the process, structure, and properties of components created using fused deposition modeling utilizing nylon aramid composite filaments. To develop an experimental layout using Taguchi’s L 18 orthogonal array, six different FDM parameters such as infill pattern, infill density, layer thickness, component orientation, print temperature, and raster angle have been taken into consideration.Using an Ultimaker FDM printer, rectangular samples were created, and the values of face hardness, thickness regions, printing time, and component weight were assessed. ANOVA and the signal to noise ratio method are two techniques that have been used to find the significant influencing parameter and the ideal combination of parameters. When comparing thickly layered samples with a suitable increase in time and weight, thin-layered samples are shown to have greater hardness values at both tested areas. With a 50.09% contribution to face hardness and a 30.11% contribution to hardness at the thickness area, raster angle is found to be significant over hardness.Layer thickness is an important element that contributes 81.95% to printing time and 42.09% to part weight, respectively. In an 80:20 train-test split, the decision tree approach outperformed the k -nearest neighbor algorithm for all four output responses, with classification accuracy ranging from 83.33% to 100%. Infill density is recommended by the decision tree method to be extremely significant over face hardness and component weight, and layer thickness is similarly recommended to be highly significant over printing time and hardness at the thickness region. The presence of surface pores, interior voids, and layer abnormalities is confirmed by FESEM images.https://doi.org/10.1177/15589250241293883
spellingShingle Mohammed Raffic Noor Mohamed
Ganesh Babu Karuppiah
Dharani Kumar Selvan
Rajasekaran Saminathan
Shubham Sharma
Shashi Prakash Dwivedi
Sandeep Kumar
Mohamed Abbas
Dražan Kozak
Jasmina Lozanovic
Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques
Journal of Engineered Fibers and Fabrics
title Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques
title_full Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques
title_fullStr Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques
title_full_unstemmed Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques
title_short Exploring the process—structure–property relationship of nylon aramid 3D printed composites and parameter optimization using supervised machine learning techniques
title_sort exploring the process structure property relationship of nylon aramid 3d printed composites and parameter optimization using supervised machine learning techniques
url https://doi.org/10.1177/15589250241293883
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