Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology

Plasma thawers are vital in healthcare, ensuring safe thawing of frozen plasma for life-saving transfusions. To address challenges such as specialized operator training and high initial costs in low-resource settings, we developed a cost-effective and efficient plasma thawer in Pakistan. The device...

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Main Authors: Shamrez Shahid, Muhammad Danish Mujib Mujib, Ahmad Zahid Rao, Muhammad Abul Hasan, Saad Ahmed Qazi
Format: Article
Language:English
Published: Sukkur IBA University 2025-01-01
Series:Sukkur IBA Journal of Emerging Technologies
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Online Access:https://journal.iba-suk.edu.pk:8089/sibajournals/index.php/sjet/article/view/1458
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author Shamrez Shahid
Muhammad Danish Mujib Mujib
Ahmad Zahid Rao
Muhammad Abul Hasan
Saad Ahmed Qazi
author_facet Shamrez Shahid
Muhammad Danish Mujib Mujib
Ahmad Zahid Rao
Muhammad Abul Hasan
Saad Ahmed Qazi
author_sort Shamrez Shahid
collection DOAJ
description Plasma thawers are vital in healthcare, ensuring safe thawing of frozen plasma for life-saving transfusions. To address challenges such as specialized operator training and high initial costs in low-resource settings, we developed a cost-effective and efficient plasma thawer in Pakistan. The device consisted of two compartments: one dedicated to thawing plasma and equipped with a water-filled heater, a continuous temperature sensor, and an agitating frame for plasma bags, and the other housing the control box. Optimized thawing conditions were defined. The regulation of temperature and control of motors were coordinated through an Arduino microcontroller and relays which allowed users to set temperature limits through push buttons. Our device was able to thaw frozen plasma, accurately maintaining water temperature between 37-40°C. The samples were clear of solid and gelatinous particles, indicating no protein denaturation or overheating. A buzzer signaled the completion of each cycle. The microcontroller cut off power to the heater if the temperature exceeded the upper limit. Relays activated heater to maintain water temperature above the lower limit and activated DC motor which converted rotational motion into linear motion through gears. The device was 10 times more cost-effective compared to commercially available alternatives. We demonstrated that plasma can be thawed using our prototype without any negative influence on the plasma quality, presupposed that optimized settings defined for this plasma product are used. We plan to further assess plasma coagulation, inhibition activity and hemostatic potency.
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spelling doaj-art-a1a67664cea1457b8b694afbd5decd052025-02-11T19:24:31ZengSukkur IBA UniversitySukkur IBA Journal of Emerging Technologies2616-70692617-31152025-01-017210.30537/sjet.v7i2.1458Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion TechnologyShamrez Shahid0Muhammad Danish Mujib Mujib1Ahmad Zahid Rao2Muhammad Abul Hasan3Saad Ahmed Qazi4Department of Biomedical Engineering, NED University of Engineering & Technology, Karachi, PakistanNED University of Engineering and TechnologyDepartment of Biomedical Engineering, NED University of Engineering & Technology, Karachi, PakistanDepartment of Biomedical Engineering, NED University of Engineering & Technology, Karachi, PakistanDepartment of Electrical Engineering, NED University of Engineering & Technology, Karachi, Pakistan Plasma thawers are vital in healthcare, ensuring safe thawing of frozen plasma for life-saving transfusions. To address challenges such as specialized operator training and high initial costs in low-resource settings, we developed a cost-effective and efficient plasma thawer in Pakistan. The device consisted of two compartments: one dedicated to thawing plasma and equipped with a water-filled heater, a continuous temperature sensor, and an agitating frame for plasma bags, and the other housing the control box. Optimized thawing conditions were defined. The regulation of temperature and control of motors were coordinated through an Arduino microcontroller and relays which allowed users to set temperature limits through push buttons. Our device was able to thaw frozen plasma, accurately maintaining water temperature between 37-40°C. The samples were clear of solid and gelatinous particles, indicating no protein denaturation or overheating. A buzzer signaled the completion of each cycle. The microcontroller cut off power to the heater if the temperature exceeded the upper limit. Relays activated heater to maintain water temperature above the lower limit and activated DC motor which converted rotational motion into linear motion through gears. The device was 10 times more cost-effective compared to commercially available alternatives. We demonstrated that plasma can be thawed using our prototype without any negative influence on the plasma quality, presupposed that optimized settings defined for this plasma product are used. We plan to further assess plasma coagulation, inhibition activity and hemostatic potency. https://journal.iba-suk.edu.pk:8089/sibajournals/index.php/sjet/article/view/1458Plasma thawer; Plasma Thawing; Low-cost Healthcare Devices; Resource-limited Settings; Temperature Control System
spellingShingle Shamrez Shahid
Muhammad Danish Mujib Mujib
Ahmad Zahid Rao
Muhammad Abul Hasan
Saad Ahmed Qazi
Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology
Sukkur IBA Journal of Emerging Technologies
Plasma thawer; Plasma Thawing; Low-cost Healthcare Devices; Resource-limited Settings; Temperature Control System
title Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology
title_full Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology
title_fullStr Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology
title_full_unstemmed Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology
title_short Development of a Cost-Effective Plasma Thawer: A Potential Game-Changer in Blood Transfusion Technology
title_sort development of a cost effective plasma thawer a potential game changer in blood transfusion technology
topic Plasma thawer; Plasma Thawing; Low-cost Healthcare Devices; Resource-limited Settings; Temperature Control System
url https://journal.iba-suk.edu.pk:8089/sibajournals/index.php/sjet/article/view/1458
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