Empirical model for estimating the surface roughness of machined components under various cutting speed

The increasing importance of turning operations is gaining new dimensions in the present industrial age, in which the growing competition calls for all the efforts to be directed towards the economical manufacture of machined parts as well as surface finish is one of the most critical quality measu...

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Main Author: JO Osarenmwinda
Format: Article
Language:English
Published: Joint Coordination Centre of the World Bank assisted National Agricultural Research Programme (NARP) 2013-07-01
Series:Journal of Applied Sciences and Environmental Management
Online Access:https://www.Ajol.Info/index.php/jasem/article/view/90756
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author JO Osarenmwinda
author_facet JO Osarenmwinda
author_sort JO Osarenmwinda
collection DOAJ
description The increasing importance of turning operations is gaining new dimensions in the present industrial age, in which the growing competition calls for all the efforts to be directed towards the economical manufacture of machined parts as well as surface finish is one of the most critical quality measure in mechanical products. In the present work, empirical models for estimating the surface roughness of machined components under various cutting speed have been developed using regression analysis software. The centre lathe was used to turn the components (stainless steel, mild steel and aluminum cast) at different cutting speed ranging between 76 rev/min to 600 rev/ min at a constant depth of cut of 1 mm/pass and feed rate of 0.5 mm/rev. and surface roughness of machined components measured with a digital portable surface roughness tester (TR100 Model) using centre line average method. The values obtained from the empirical models were found to compare favourably with the experimental values. The Mean Absolute Percent Deviation (MAPD) which measures absolute error as a percentage was found to be 1.46% (stainless steel), 4.55 %( mild steel) and 4.76% (aluminum cast) respectively. These values were insignificant and below the maximum recommended value of 10%. These model performances were therefore found to be satisfactory and show good predictability. @JASEM Keywords: cutting speed, centre lathe, empirical model, surface roughness, Mean absolute percentage deviation
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institution Kabale University
issn 2659-1502
2659-1499
language English
publishDate 2013-07-01
publisher Joint Coordination Centre of the World Bank assisted National Agricultural Research Programme (NARP)
record_format Article
series Journal of Applied Sciences and Environmental Management
spelling doaj-art-a9d4165a71464885a5257df32896be5b2025-02-08T19:52:08ZengJoint Coordination Centre of the World Bank assisted National Agricultural Research Programme (NARP)Journal of Applied Sciences and Environmental Management2659-15022659-14992013-07-01161Empirical model for estimating the surface roughness of machined components under various cutting speedJO Osarenmwinda The increasing importance of turning operations is gaining new dimensions in the present industrial age, in which the growing competition calls for all the efforts to be directed towards the economical manufacture of machined parts as well as surface finish is one of the most critical quality measure in mechanical products. In the present work, empirical models for estimating the surface roughness of machined components under various cutting speed have been developed using regression analysis software. The centre lathe was used to turn the components (stainless steel, mild steel and aluminum cast) at different cutting speed ranging between 76 rev/min to 600 rev/ min at a constant depth of cut of 1 mm/pass and feed rate of 0.5 mm/rev. and surface roughness of machined components measured with a digital portable surface roughness tester (TR100 Model) using centre line average method. The values obtained from the empirical models were found to compare favourably with the experimental values. The Mean Absolute Percent Deviation (MAPD) which measures absolute error as a percentage was found to be 1.46% (stainless steel), 4.55 %( mild steel) and 4.76% (aluminum cast) respectively. These values were insignificant and below the maximum recommended value of 10%. These model performances were therefore found to be satisfactory and show good predictability. @JASEM Keywords: cutting speed, centre lathe, empirical model, surface roughness, Mean absolute percentage deviation https://www.Ajol.Info/index.php/jasem/article/view/90756
spellingShingle JO Osarenmwinda
Empirical model for estimating the surface roughness of machined components under various cutting speed
Journal of Applied Sciences and Environmental Management
title Empirical model for estimating the surface roughness of machined components under various cutting speed
title_full Empirical model for estimating the surface roughness of machined components under various cutting speed
title_fullStr Empirical model for estimating the surface roughness of machined components under various cutting speed
title_full_unstemmed Empirical model for estimating the surface roughness of machined components under various cutting speed
title_short Empirical model for estimating the surface roughness of machined components under various cutting speed
title_sort empirical model for estimating the surface roughness of machined components under various cutting speed
url https://www.Ajol.Info/index.php/jasem/article/view/90756
work_keys_str_mv AT joosarenmwinda empiricalmodelforestimatingthesurfaceroughnessofmachinedcomponentsundervariouscuttingspeed