Design optimization of pangolin inspired composites for enhanced energy absorption

Abstract The demand for lightweight, high energy absorbing materials has increased, especially for high risk applications such as aerospace, transport and nuclear. This study aims at analyzing the design and behavior of biomimicking composite structures for structural applications based on the derma...

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Main Authors: Iman Karami Fath, Abbas Niknejad, Hadi Zare-Zardini
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-88474-7
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author Iman Karami Fath
Abbas Niknejad
Hadi Zare-Zardini
author_facet Iman Karami Fath
Abbas Niknejad
Hadi Zare-Zardini
author_sort Iman Karami Fath
collection DOAJ
description Abstract The demand for lightweight, high energy absorbing materials has increased, especially for high risk applications such as aerospace, transport and nuclear. This study aims at analyzing the design and behavior of biomimicking composite structures for structural applications based on the dermal armor system of pangolin under quasi-static loads. We consider two plant-based fibers, luffa and linen, as environmentally friendly substitutes for glass fibers. Using Taguchi, we quantitatively investigated the effects of five factors: fiber type, curvature radius, number of composite plies, trapezoidal scale Y1, and trapezoidal scale Y2 on TAE and SAE. Lateral compressive loads were applied to composite specimens prepared using unsaturated isophthalic polyester resin. It was observed that luffa fibers possess higher TAE and linen fibers possess higher SAE. The Taguchi method set the optimal values for the parameter levels for the prediction of TAE of 11.2431 J and SAE of 2.3677 J/g, while the actual experimental result brought the percentage of error to 5.76% for TAE and 3.94% for SAE. From the theoretical analysis of the RPP and Hollomon models, we gain insights into the energy dissipation process, such as curvature reduction and plastic hinge formation. It is hoped that this work will help to open up a wider field of bio-inspired designs for high-performance sustainable materials; in particular, the proposed framework provides clear ways of predicting the energy absorption characteristics of such structures.
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spelling doaj-art-ae1de870280a42f2908d43df7f8fe7be2025-02-09T12:28:30ZengNature PortfolioScientific Reports2045-23222025-02-0115112410.1038/s41598-025-88474-7Design optimization of pangolin inspired composites for enhanced energy absorptionIman Karami Fath0Abbas Niknejad1Hadi Zare-Zardini2Mechanical Engineering Department, Yasouj UniversityMechanical Engineering Department, Yasouj UniversityDepartment of Biomedical Engineering, Meybod UniversityAbstract The demand for lightweight, high energy absorbing materials has increased, especially for high risk applications such as aerospace, transport and nuclear. This study aims at analyzing the design and behavior of biomimicking composite structures for structural applications based on the dermal armor system of pangolin under quasi-static loads. We consider two plant-based fibers, luffa and linen, as environmentally friendly substitutes for glass fibers. Using Taguchi, we quantitatively investigated the effects of five factors: fiber type, curvature radius, number of composite plies, trapezoidal scale Y1, and trapezoidal scale Y2 on TAE and SAE. Lateral compressive loads were applied to composite specimens prepared using unsaturated isophthalic polyester resin. It was observed that luffa fibers possess higher TAE and linen fibers possess higher SAE. The Taguchi method set the optimal values for the parameter levels for the prediction of TAE of 11.2431 J and SAE of 2.3677 J/g, while the actual experimental result brought the percentage of error to 5.76% for TAE and 3.94% for SAE. From the theoretical analysis of the RPP and Hollomon models, we gain insights into the energy dissipation process, such as curvature reduction and plastic hinge formation. It is hoped that this work will help to open up a wider field of bio-inspired designs for high-performance sustainable materials; in particular, the proposed framework provides clear ways of predicting the energy absorption characteristics of such structures.https://doi.org/10.1038/s41598-025-88474-7Bio-inspired designComposite materialsEnergy absorptionTaguchi methodPangolin scalesSustainable plant fibers
spellingShingle Iman Karami Fath
Abbas Niknejad
Hadi Zare-Zardini
Design optimization of pangolin inspired composites for enhanced energy absorption
Scientific Reports
Bio-inspired design
Composite materials
Energy absorption
Taguchi method
Pangolin scales
Sustainable plant fibers
title Design optimization of pangolin inspired composites for enhanced energy absorption
title_full Design optimization of pangolin inspired composites for enhanced energy absorption
title_fullStr Design optimization of pangolin inspired composites for enhanced energy absorption
title_full_unstemmed Design optimization of pangolin inspired composites for enhanced energy absorption
title_short Design optimization of pangolin inspired composites for enhanced energy absorption
title_sort design optimization of pangolin inspired composites for enhanced energy absorption
topic Bio-inspired design
Composite materials
Energy absorption
Taguchi method
Pangolin scales
Sustainable plant fibers
url https://doi.org/10.1038/s41598-025-88474-7
work_keys_str_mv AT imankaramifath designoptimizationofpangolininspiredcompositesforenhancedenergyabsorption
AT abbasniknejad designoptimizationofpangolininspiredcompositesforenhancedenergyabsorption
AT hadizarezardini designoptimizationofpangolininspiredcompositesforenhancedenergyabsorption