Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications

Whey protein isolate (WPI) and lignin are by-products of the cheese production and pulp and paper industries, respectively. The objective of this work was to analyze the physicochemical and mechanical properties of biodegradable films made from WPI (at different denaturation levels), glycerol, and l...

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Main Authors: Yihong Deng, Sierra Kolodjski, Grace Lewis, Gary Onan, Youngmi Kim
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Future Foods
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666833525000176
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author Yihong Deng
Sierra Kolodjski
Grace Lewis
Gary Onan
Youngmi Kim
author_facet Yihong Deng
Sierra Kolodjski
Grace Lewis
Gary Onan
Youngmi Kim
author_sort Yihong Deng
collection DOAJ
description Whey protein isolate (WPI) and lignin are by-products of the cheese production and pulp and paper industries, respectively. The objective of this work was to analyze the physicochemical and mechanical properties of biodegradable films made from WPI (at different denaturation levels), glycerol, and lignin. WPI solutions were subjected to heat treatments at 60 °C, 90 °C, and a 1:1 mixture of 20 °C and 90 °C to induce varying levels of protein denaturation. Films produced at 90 °C, with 88.65 % protein denaturation, exhibited superior mechanical properties and lower water solubility compared to WPI films treated at lower temperatures. Adding lignin enhanced specific film properties: alkaline lignin increased glass transition temperature, opacity, UV blocking capacity, and antioxidant properties, while reducing flexibility. Conversely, lignosulfonate resulted in thicker films and improved UV shielding and antioxidant benefits. Microstructural analysis revealed that uneven lignin dispersion within the film matrix likely limited the overall lignin-induced enhancement of mechanical and barrier properties. These findings show that WPI-lignin films, especially those with optimized lignin dispersion, have potential as sustainable alternatives to conventional plastic packaging, providing improved UV protection, antioxidant properties, and mechanical strength. Further research is needed to enhance lignin integration techniques and assess the scalability of these films for industrial use.
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issn 2666-8335
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publishDate 2025-06-01
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series Future Foods
spelling doaj-art-cc07ee7cd73e4976bc24628d33ed4d1c2025-02-07T04:48:26ZengElsevierFuture Foods2666-83352025-06-0111100554Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applicationsYihong Deng0Sierra Kolodjski1Grace Lewis2Gary Onan3Youngmi Kim4Department of Animal and Food Science, University of Wisconsin – River Falls, River Falls, WI 54022, USADepartment of Animal and Food Science, University of Wisconsin – River Falls, River Falls, WI 54022, USADepartment of Animal and Food Science, University of Wisconsin – River Falls, River Falls, WI 54022, USADepartment of Animal and Food Science, University of Wisconsin – River Falls, River Falls, WI 54022, USADepartment of Agricultural Engineering Technology, University of Wisconsin – River Falls, River Falls, WI 54022, USA; Corresponding author.Whey protein isolate (WPI) and lignin are by-products of the cheese production and pulp and paper industries, respectively. The objective of this work was to analyze the physicochemical and mechanical properties of biodegradable films made from WPI (at different denaturation levels), glycerol, and lignin. WPI solutions were subjected to heat treatments at 60 °C, 90 °C, and a 1:1 mixture of 20 °C and 90 °C to induce varying levels of protein denaturation. Films produced at 90 °C, with 88.65 % protein denaturation, exhibited superior mechanical properties and lower water solubility compared to WPI films treated at lower temperatures. Adding lignin enhanced specific film properties: alkaline lignin increased glass transition temperature, opacity, UV blocking capacity, and antioxidant properties, while reducing flexibility. Conversely, lignosulfonate resulted in thicker films and improved UV shielding and antioxidant benefits. Microstructural analysis revealed that uneven lignin dispersion within the film matrix likely limited the overall lignin-induced enhancement of mechanical and barrier properties. These findings show that WPI-lignin films, especially those with optimized lignin dispersion, have potential as sustainable alternatives to conventional plastic packaging, providing improved UV protection, antioxidant properties, and mechanical strength. Further research is needed to enhance lignin integration techniques and assess the scalability of these films for industrial use.http://www.sciencedirect.com/science/article/pii/S2666833525000176Whey proteinLigninWhey protein filmsBiodegradable filmsFood packagingBiocomposite films
spellingShingle Yihong Deng
Sierra Kolodjski
Grace Lewis
Gary Onan
Youngmi Kim
Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications
Future Foods
Whey protein
Lignin
Whey protein films
Biodegradable films
Food packaging
Biocomposite films
title Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications
title_full Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications
title_fullStr Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications
title_full_unstemmed Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications
title_short Physical and functional characterization of whey protein-lignin biocomposite films for food packaging applications
title_sort physical and functional characterization of whey protein lignin biocomposite films for food packaging applications
topic Whey protein
Lignin
Whey protein films
Biodegradable films
Food packaging
Biocomposite films
url http://www.sciencedirect.com/science/article/pii/S2666833525000176
work_keys_str_mv AT yihongdeng physicalandfunctionalcharacterizationofwheyproteinligninbiocompositefilmsforfoodpackagingapplications
AT sierrakolodjski physicalandfunctionalcharacterizationofwheyproteinligninbiocompositefilmsforfoodpackagingapplications
AT gracelewis physicalandfunctionalcharacterizationofwheyproteinligninbiocompositefilmsforfoodpackagingapplications
AT garyonan physicalandfunctionalcharacterizationofwheyproteinligninbiocompositefilmsforfoodpackagingapplications
AT youngmikim physicalandfunctionalcharacterizationofwheyproteinligninbiocompositefilmsforfoodpackagingapplications