Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment

This study developed a novel Cr and Cu alloyed weathering steel, Q345qENH steel, designed for coastal atmospheric environments. A comparative corrosion analysis was conducted between Q345qENH and Q345qd steel using various techniques, including metallography, corrosion kinetics, morphology observati...

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Main Authors: Yin Chenghui, Zhang Xin, Wang Shuliu, Cheng Junhang, Zhang Hao, Yu Qiang, Xiao Kui
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425002285
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author Yin Chenghui
Zhang Xin
Wang Shuliu
Cheng Junhang
Zhang Hao
Yu Qiang
Xiao Kui
author_facet Yin Chenghui
Zhang Xin
Wang Shuliu
Cheng Junhang
Zhang Hao
Yu Qiang
Xiao Kui
author_sort Yin Chenghui
collection DOAJ
description This study developed a novel Cr and Cu alloyed weathering steel, Q345qENH steel, designed for coastal atmospheric environments. A comparative corrosion analysis was conducted between Q345qENH and Q345qd steel using various techniques, including metallography, corrosion kinetics, morphology observation, XRD, and electrochemical tests. Results show that Q345qENH exhibits superior corrosion resistance in simulated marine conditions compared to Q345qd, with the rust Layer Structure becoming more protective over time. The rust layer on Q345qENH forms a dual-layer structure, consisting of an inner Cr and Cu-rich layer and an outer γ-FeOOH/β-FeOOH layer. XRD analysis revealed an increasing α∗/γ∗ ratio over time. The corrosion mechanism indicates that Cr and Cu initially promote corrosion by forming oxides, but as corrosion progresses, Cr binds with α-FeOOH to form dense oxides like FeCr₂O₄ and α-(Fe, Cr)OOH, which protect the steel by limiting access to corrosive media.
format Article
id doaj-art-d389f78ceb2848d583ac7cec94414832
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-d389f78ceb2848d583ac7cec944148322025-02-09T05:00:31ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013530983106Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environmentYin Chenghui0Zhang Xin1Wang Shuliu2Cheng Junhang3Zhang Hao4Yu Qiang5Xiao Kui6Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaTesting Center of University of Science and Technology Beijing Co. Ltd., Beijing, 100083, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaIron and Steel Research Institute, Hunan Valin Lianyuan Iron & Steel Co., Ltd., Loudi, 417000, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, China; Corresponding author.This study developed a novel Cr and Cu alloyed weathering steel, Q345qENH steel, designed for coastal atmospheric environments. A comparative corrosion analysis was conducted between Q345qENH and Q345qd steel using various techniques, including metallography, corrosion kinetics, morphology observation, XRD, and electrochemical tests. Results show that Q345qENH exhibits superior corrosion resistance in simulated marine conditions compared to Q345qd, with the rust Layer Structure becoming more protective over time. The rust layer on Q345qENH forms a dual-layer structure, consisting of an inner Cr and Cu-rich layer and an outer γ-FeOOH/β-FeOOH layer. XRD analysis revealed an increasing α∗/γ∗ ratio over time. The corrosion mechanism indicates that Cr and Cu initially promote corrosion by forming oxides, but as corrosion progresses, Cr binds with α-FeOOH to form dense oxides like FeCr₂O₄ and α-(Fe, Cr)OOH, which protect the steel by limiting access to corrosive media.http://www.sciencedirect.com/science/article/pii/S2238785425002285Marine atmospheric environmentWeathering steelRust layerCorrosion mechanism
spellingShingle Yin Chenghui
Zhang Xin
Wang Shuliu
Cheng Junhang
Zhang Hao
Yu Qiang
Xiao Kui
Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment
Journal of Materials Research and Technology
Marine atmospheric environment
Weathering steel
Rust layer
Corrosion mechanism
title Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment
title_full Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment
title_fullStr Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment
title_full_unstemmed Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment
title_short Corrosion behavior and mechanism of Cr and Cu alloy weathering steel in simulated marine atmospheric environment
title_sort corrosion behavior and mechanism of cr and cu alloy weathering steel in simulated marine atmospheric environment
topic Marine atmospheric environment
Weathering steel
Rust layer
Corrosion mechanism
url http://www.sciencedirect.com/science/article/pii/S2238785425002285
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AT zhangxin corrosionbehaviorandmechanismofcrandcualloyweatheringsteelinsimulatedmarineatmosphericenvironment
AT wangshuliu corrosionbehaviorandmechanismofcrandcualloyweatheringsteelinsimulatedmarineatmosphericenvironment
AT chengjunhang corrosionbehaviorandmechanismofcrandcualloyweatheringsteelinsimulatedmarineatmosphericenvironment
AT zhanghao corrosionbehaviorandmechanismofcrandcualloyweatheringsteelinsimulatedmarineatmosphericenvironment
AT yuqiang corrosionbehaviorandmechanismofcrandcualloyweatheringsteelinsimulatedmarineatmosphericenvironment
AT xiaokui corrosionbehaviorandmechanismofcrandcualloyweatheringsteelinsimulatedmarineatmosphericenvironment