Optimization of microwave vacuum drying of pineapples: A three-stage approach

The present study aims to optimize the microwave vacuum drying (MVD) of pineapples using three analytical stages: One-way analysis of variance (ANOVA), the Taguchi method, and process adjustment. Key performance indicators, including drying curve, rehydration rate, color, texture, energy consumption...

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Main Authors: Wei-Mon Yan, Chu-Yu Chen, Bo-Lin Chen, Mohammad Amani, Liang-Han Chien, Wen-Ken Li
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025003147
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author Wei-Mon Yan
Chu-Yu Chen
Bo-Lin Chen
Mohammad Amani
Liang-Han Chien
Wen-Ken Li
author_facet Wei-Mon Yan
Chu-Yu Chen
Bo-Lin Chen
Mohammad Amani
Liang-Han Chien
Wen-Ken Li
author_sort Wei-Mon Yan
collection DOAJ
description The present study aims to optimize the microwave vacuum drying (MVD) of pineapples using three analytical stages: One-way analysis of variance (ANOVA), the Taguchi method, and process adjustment. Key performance indicators, including drying curve, rehydration rate, color, texture, energy consumption, and sensory evaluation, were assessed to determine optimal settings. Initial ANOVA identified critical factors, including temperature control, microwave power density, vacuum pressure, and carousel speed. Higher microwave power densities significantly reduced drying time, and temperature control ensured product quality by balancing drying efficiency and minimizing overheating risks. Vacuum pressure contributed to enhanced moisture removal and improved color preservation, while turntable speed had a minimal impact on drying efficiency but ensured uniform temperature distribution. The Taguchi method further optimized these parameters, comprising a microwave power density of 7 W/g, a vacuum degree of 20 kPa, temperature control at 55 °C, and a turntable speed of 4 rpm. Subsequent process adjustments refined the settings to improve drying quality and stability, achieving comprehensive scores of 7.7 and 7.5 for the optimized configurations of 50 °C with microwave power densities of 6 W/g and 7 W/g, respectively. This three-stage approach significantly improves MVD efficiency and product quality, offering practical insights for industrial-scale applications.
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spelling doaj-art-d73e709a675a4ed4a6ad5b72916de4ff2025-02-09T05:01:05ZengElsevierResults in Engineering2590-12302025-03-0125104228Optimization of microwave vacuum drying of pineapples: A three-stage approachWei-Mon Yan0Chu-Yu Chen1Bo-Lin Chen2Mohammad Amani3Liang-Han Chien4Wen-Ken Li5Department of Energy and Refrigerating Air-Conditioning Engineering, National Taipei University of Technology, Taipei 10608, Taiwan; Research Center of Energy Conservation for New Generation of Residential, Commercial, and Industrial Sectors, National Taipei University of Technology, Taipei 10608, TaiwanDepartment of Energy and Refrigerating Air-Conditioning Engineering, National Taipei University of Technology, Taipei 10608, Taiwan; Research Center of Energy Conservation for New Generation of Residential, Commercial, and Industrial Sectors, National Taipei University of Technology, Taipei 10608, TaiwanDepartment of Energy and Refrigerating Air-Conditioning Engineering, National Taipei University of Technology, Taipei 10608, Taiwan; Research Center of Energy Conservation for New Generation of Residential, Commercial, and Industrial Sectors, National Taipei University of Technology, Taipei 10608, TaiwanDepartment of Mechanical Engineering, Arak University of Technology, Arak, IranDepartment of Energy and Refrigerating Air-Conditioning Engineering, National Taipei University of Technology, Taipei 10608, Taiwan; Research Center of Energy Conservation for New Generation of Residential, Commercial, and Industrial Sectors, National Taipei University of Technology, Taipei 10608, Taiwan; Corresponding author at: Department of Energy and Refrigerating Air-Conditioning Engineering, National Taipei University of Technology, Taipei 10608, Taiwan.Department of Mechanical Engineering, Chung Yuan Christian University, Taoyuan 32023, Taiwan; Corresponding author at: Department of Biomedical Engineering, Chung Yuan Christian University, Taoyuan 32023, Taiwan.The present study aims to optimize the microwave vacuum drying (MVD) of pineapples using three analytical stages: One-way analysis of variance (ANOVA), the Taguchi method, and process adjustment. Key performance indicators, including drying curve, rehydration rate, color, texture, energy consumption, and sensory evaluation, were assessed to determine optimal settings. Initial ANOVA identified critical factors, including temperature control, microwave power density, vacuum pressure, and carousel speed. Higher microwave power densities significantly reduced drying time, and temperature control ensured product quality by balancing drying efficiency and minimizing overheating risks. Vacuum pressure contributed to enhanced moisture removal and improved color preservation, while turntable speed had a minimal impact on drying efficiency but ensured uniform temperature distribution. The Taguchi method further optimized these parameters, comprising a microwave power density of 7 W/g, a vacuum degree of 20 kPa, temperature control at 55 °C, and a turntable speed of 4 rpm. Subsequent process adjustments refined the settings to improve drying quality and stability, achieving comprehensive scores of 7.7 and 7.5 for the optimized configurations of 50 °C with microwave power densities of 6 W/g and 7 W/g, respectively. This three-stage approach significantly improves MVD efficiency and product quality, offering practical insights for industrial-scale applications.http://www.sciencedirect.com/science/article/pii/S2590123025003147OptimizationMicrowave vacuum dryingOne-way analysis of varianceTaguchi methodProcess adjustment
spellingShingle Wei-Mon Yan
Chu-Yu Chen
Bo-Lin Chen
Mohammad Amani
Liang-Han Chien
Wen-Ken Li
Optimization of microwave vacuum drying of pineapples: A three-stage approach
Results in Engineering
Optimization
Microwave vacuum drying
One-way analysis of variance
Taguchi method
Process adjustment
title Optimization of microwave vacuum drying of pineapples: A three-stage approach
title_full Optimization of microwave vacuum drying of pineapples: A three-stage approach
title_fullStr Optimization of microwave vacuum drying of pineapples: A three-stage approach
title_full_unstemmed Optimization of microwave vacuum drying of pineapples: A three-stage approach
title_short Optimization of microwave vacuum drying of pineapples: A three-stage approach
title_sort optimization of microwave vacuum drying of pineapples a three stage approach
topic Optimization
Microwave vacuum drying
One-way analysis of variance
Taguchi method
Process adjustment
url http://www.sciencedirect.com/science/article/pii/S2590123025003147
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