Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components

To address the issues in polishing medium and large aperture optical components, which are reliant on the personal experience of processing personnel and exhibit poor controllability, this study conducted a comprehensive examination of the polishing process for these planar optical components. This...

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Main Authors: Yifan Bai, Bo Xiao, Chunyang Wang, Ke Chen, Linzhe Deng, Siling Huang, Xuelian Liu
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Photonics Journal
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10850762/
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author Yifan Bai
Bo Xiao
Chunyang Wang
Ke Chen
Linzhe Deng
Siling Huang
Xuelian Liu
author_facet Yifan Bai
Bo Xiao
Chunyang Wang
Ke Chen
Linzhe Deng
Siling Huang
Xuelian Liu
author_sort Yifan Bai
collection DOAJ
description To address the issues in polishing medium and large aperture optical components, which are reliant on the personal experience of processing personnel and exhibit poor controllability, this study conducted a comprehensive examination of the polishing process for these planar optical components. This article constructs a processing prediction model for large-diameter ring pendulum double-sided polishing equipment. Based on this, a simulation of the theoretical removal amount distribution of ring-pendulum double sided polishing was conducted to ascertain the relationship between various process parameters and their impact on the surface removal amount distribution of the component. Based on the obtained relationship, a decision support system for the process parameters of ring-pendulum double sided polishing was developed, which achieved the deterministic removal of rings in medium and large aperture planar optical components and reduced the dependence of ring pendulum double-sided polishing on the personal experience of process decision-makers. After experimental verification, the characteristics of the simulation results of the processing prediction model were consistent with the actual processing results. The developed process parameter decision assistance system was used to make process parameter decisions for two 430 * 430 mm fused quartz components, achieving the removal of the target ring of the components. The surface figure accuracy of the two components has been processed from 3.09λ and 3.5λ to 1.53λ and 1.79λ, respectively.
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institution Kabale University
issn 1943-0655
language English
publishDate 2025-01-01
publisher IEEE
record_format Article
series IEEE Photonics Journal
spelling doaj-art-d9480c763be849e09bd03e8f583fe94f2025-02-07T00:00:10ZengIEEEIEEE Photonics Journal1943-06552025-01-0117111710.1109/JPHOT.2025.353290210850762Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical ComponentsYifan Bai0Bo Xiao1Chunyang Wang2https://orcid.org/0000-0001-9454-0670Ke Chen3Linzhe Deng4Siling Huang5Xuelian Liu6School of Optoelectronic Engineering, Xi'an Technological University, Xi'an, ChinaSchool of Optoelectronic Engineering, Xi'an Technological University, Xi'an, ChinaXi'an Key Laboratory of Active Photoelectric Imaging Detection Technology, Xi'an Technological University, Xi'an, ChinaSchool of Optoelectronic Engineering, Xi'an Technological University, Xi'an, ChinaSchool of Optoelectronic Engineering, Xi'an Technological University, Xi'an, ChinaOptoelectronic Laboratory, Inner Mongolia Institute of Metal Materials, Ningbo, ChinaXi'an Key Laboratory of Active Photoelectric Imaging Detection Technology, Xi'an Technological University, Xi'an, ChinaTo address the issues in polishing medium and large aperture optical components, which are reliant on the personal experience of processing personnel and exhibit poor controllability, this study conducted a comprehensive examination of the polishing process for these planar optical components. This article constructs a processing prediction model for large-diameter ring pendulum double-sided polishing equipment. Based on this, a simulation of the theoretical removal amount distribution of ring-pendulum double sided polishing was conducted to ascertain the relationship between various process parameters and their impact on the surface removal amount distribution of the component. Based on the obtained relationship, a decision support system for the process parameters of ring-pendulum double sided polishing was developed, which achieved the deterministic removal of rings in medium and large aperture planar optical components and reduced the dependence of ring pendulum double-sided polishing on the personal experience of process decision-makers. After experimental verification, the characteristics of the simulation results of the processing prediction model were consistent with the actual processing results. The developed process parameter decision assistance system was used to make process parameter decisions for two 430 * 430 mm fused quartz components, achieving the removal of the target ring of the components. The surface figure accuracy of the two components has been processed from 3.09λ and 3.5λ to 1.53λ and 1.79λ, respectively.https://ieeexplore.ieee.org/document/10850762/Ring-pendulum double sided polishingmachining predictionprocess parameter decision-makingdeterministic ring removal
spellingShingle Yifan Bai
Bo Xiao
Chunyang Wang
Ke Chen
Linzhe Deng
Siling Huang
Xuelian Liu
Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components
IEEE Photonics Journal
Ring-pendulum double sided polishing
machining prediction
process parameter decision-making
deterministic ring removal
title Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components
title_full Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components
title_fullStr Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components
title_full_unstemmed Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components
title_short Research on Deterministic Ring Removal Method for Full-Aperture Double-Sided Polishing of Large Aperture Optical Components
title_sort research on deterministic ring removal method for full aperture double sided polishing of large aperture optical components
topic Ring-pendulum double sided polishing
machining prediction
process parameter decision-making
deterministic ring removal
url https://ieeexplore.ieee.org/document/10850762/
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