Simulation-based high-speed elongational rheometer for Carreau-type materials

Abstract For the simulation-based design of fiber melt spinning processes, the accurate modeling of the processed polymer with regard to its material behavior is crucial. In this work, we develop a high-speed elongational rheometer for Carreau-type materials, making use of process simulations and fi...

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Main Authors: Lukas Kannengießer, Walter Arne, Alexander Bier, Nicole Marheineke, Dirk W. Schubert, Raimund Wegener
Format: Article
Language:English
Published: SpringerOpen 2025-02-01
Series:Journal of Mathematics in Industry
Subjects:
Online Access:https://doi.org/10.1186/s13362-025-00168-x
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author Lukas Kannengießer
Walter Arne
Alexander Bier
Nicole Marheineke
Dirk W. Schubert
Raimund Wegener
author_facet Lukas Kannengießer
Walter Arne
Alexander Bier
Nicole Marheineke
Dirk W. Schubert
Raimund Wegener
author_sort Lukas Kannengießer
collection DOAJ
description Abstract For the simulation-based design of fiber melt spinning processes, the accurate modeling of the processed polymer with regard to its material behavior is crucial. In this work, we develop a high-speed elongational rheometer for Carreau-type materials, making use of process simulations and fiber diameter measurements. The procedure is based on a unified formulation of the fiber spinning model for all material types (Newtonian and quasi-Newtonian), whose material laws are strictly monotone in the strain rate. The parametrically described material law for the elongational viscosity implies a nonlinear optimization problem for the parameter identification, for which we propose an efficient, robust gradient-based method. The work can be understood as a proof of concept, a generalization to other, more complex materials is possible.
format Article
id doaj-art-e2066ab55ecc4658b8cfc28d3a817a1d
institution Kabale University
issn 2190-5983
language English
publishDate 2025-02-01
publisher SpringerOpen
record_format Article
series Journal of Mathematics in Industry
spelling doaj-art-e2066ab55ecc4658b8cfc28d3a817a1d2025-02-09T12:16:31ZengSpringerOpenJournal of Mathematics in Industry2190-59832025-02-0115112010.1186/s13362-025-00168-xSimulation-based high-speed elongational rheometer for Carreau-type materialsLukas Kannengießer0Walter Arne1Alexander Bier2Nicole Marheineke3Dirk W. Schubert4Raimund Wegener5Arbeitsgruppe Modellierung und Numerik, Universität TrierFraunhofer ITWMFAU Erlangen-Nürnberg, Lehrstuhl für PolymerwerkstoffeArbeitsgruppe Modellierung und Numerik, Universität TrierFAU Erlangen-Nürnberg, Lehrstuhl für PolymerwerkstoffeFraunhofer ITWMAbstract For the simulation-based design of fiber melt spinning processes, the accurate modeling of the processed polymer with regard to its material behavior is crucial. In this work, we develop a high-speed elongational rheometer for Carreau-type materials, making use of process simulations and fiber diameter measurements. The procedure is based on a unified formulation of the fiber spinning model for all material types (Newtonian and quasi-Newtonian), whose material laws are strictly monotone in the strain rate. The parametrically described material law for the elongational viscosity implies a nonlinear optimization problem for the parameter identification, for which we propose an efficient, robust gradient-based method. The work can be understood as a proof of concept, a generalization to other, more complex materials is possible.https://doi.org/10.1186/s13362-025-00168-xFiber spinningElongational rheometerGeneralized Newtonian materialParameter identificationBoundary value problem
spellingShingle Lukas Kannengießer
Walter Arne
Alexander Bier
Nicole Marheineke
Dirk W. Schubert
Raimund Wegener
Simulation-based high-speed elongational rheometer for Carreau-type materials
Journal of Mathematics in Industry
Fiber spinning
Elongational rheometer
Generalized Newtonian material
Parameter identification
Boundary value problem
title Simulation-based high-speed elongational rheometer for Carreau-type materials
title_full Simulation-based high-speed elongational rheometer for Carreau-type materials
title_fullStr Simulation-based high-speed elongational rheometer for Carreau-type materials
title_full_unstemmed Simulation-based high-speed elongational rheometer for Carreau-type materials
title_short Simulation-based high-speed elongational rheometer for Carreau-type materials
title_sort simulation based high speed elongational rheometer for carreau type materials
topic Fiber spinning
Elongational rheometer
Generalized Newtonian material
Parameter identification
Boundary value problem
url https://doi.org/10.1186/s13362-025-00168-x
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AT alexanderbier simulationbasedhighspeedelongationalrheometerforcarreautypematerials
AT nicolemarheineke simulationbasedhighspeedelongationalrheometerforcarreautypematerials
AT dirkwschubert simulationbasedhighspeedelongationalrheometerforcarreautypematerials
AT raimundwegener simulationbasedhighspeedelongationalrheometerforcarreautypematerials