Development of a high thermal efficiency heavy-duty engine

The U.S. Department of Energy Supertruck 2 program placed emphasis on development of heavy-duty trucks with high freight efficiency using commercially realizable technology suites. This paper describes the research and development process used to pursue a high thermal efficiency heavy-duty engine un...

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Main Authors: Erick Garcia, Vassilis Triantopoulos, Joseph Trzaska, André L. Boehman, Maxwell Taylor, Jian Li
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-02-01
Series:Frontiers in Thermal Engineering
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fther.2024.1517404/full
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author Erick Garcia
Vassilis Triantopoulos
Joseph Trzaska
André L. Boehman
Maxwell Taylor
Jian Li
author_facet Erick Garcia
Vassilis Triantopoulos
Joseph Trzaska
André L. Boehman
Maxwell Taylor
Jian Li
author_sort Erick Garcia
collection DOAJ
description The U.S. Department of Energy Supertruck 2 program placed emphasis on development of heavy-duty trucks with high freight efficiency using commercially realizable technology suites. This paper describes the research and development process used to pursue a high thermal efficiency heavy-duty engine under Supertruck 2. The team focused on over-expanded engine cycles and advanced piston designs. This paper describes how single-cylinder engine studies using thermal barrier coated pistons, high compression pistons, and over-expanded cycles informed the development process of a multi-cylinder demonstration engine that achieved 49.9% peak thermal efficiency. While tailoring the injection strategy and other control parameters optimized the demonstration engine, more than half of the efficiency improvement came from the over-expanded cycle.
format Article
id doaj-art-e2f09c99234a47f1b45f548e6fa43c26
institution Kabale University
issn 2813-0456
language English
publishDate 2025-02-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Thermal Engineering
spelling doaj-art-e2f09c99234a47f1b45f548e6fa43c262025-02-10T10:31:13ZengFrontiers Media S.A.Frontiers in Thermal Engineering2813-04562025-02-01410.3389/fther.2024.15174041517404Development of a high thermal efficiency heavy-duty engineErick Garcia0Vassilis Triantopoulos1Joseph Trzaska2André L. Boehman3Maxwell Taylor4Jian Li5Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI, United StatesDepartment of Mechanical Engineering, University of Michigan, Ann Arbor, MI, United StatesDepartment of Mechanical Engineering, University of Michigan, Ann Arbor, MI, United StatesDepartment of Mechanical Engineering, University of Michigan, Ann Arbor, MI, United StatesVolvo Technology of America, LLC, Greensboro, NC, United StatesVolvo Technology of America, LLC, Greensboro, NC, United StatesThe U.S. Department of Energy Supertruck 2 program placed emphasis on development of heavy-duty trucks with high freight efficiency using commercially realizable technology suites. This paper describes the research and development process used to pursue a high thermal efficiency heavy-duty engine under Supertruck 2. The team focused on over-expanded engine cycles and advanced piston designs. This paper describes how single-cylinder engine studies using thermal barrier coated pistons, high compression pistons, and over-expanded cycles informed the development process of a multi-cylinder demonstration engine that achieved 49.9% peak thermal efficiency. While tailoring the injection strategy and other control parameters optimized the demonstration engine, more than half of the efficiency improvement came from the over-expanded cycle.https://www.frontiersin.org/articles/10.3389/fther.2024.1517404/fullfreight efficiencydiesel enginethermal efficiencydiesel emissionsheavy-dutyMiller cycle
spellingShingle Erick Garcia
Vassilis Triantopoulos
Joseph Trzaska
André L. Boehman
Maxwell Taylor
Jian Li
Development of a high thermal efficiency heavy-duty engine
Frontiers in Thermal Engineering
freight efficiency
diesel engine
thermal efficiency
diesel emissions
heavy-duty
Miller cycle
title Development of a high thermal efficiency heavy-duty engine
title_full Development of a high thermal efficiency heavy-duty engine
title_fullStr Development of a high thermal efficiency heavy-duty engine
title_full_unstemmed Development of a high thermal efficiency heavy-duty engine
title_short Development of a high thermal efficiency heavy-duty engine
title_sort development of a high thermal efficiency heavy duty engine
topic freight efficiency
diesel engine
thermal efficiency
diesel emissions
heavy-duty
Miller cycle
url https://www.frontiersin.org/articles/10.3389/fther.2024.1517404/full
work_keys_str_mv AT erickgarcia developmentofahighthermalefficiencyheavydutyengine
AT vassilistriantopoulos developmentofahighthermalefficiencyheavydutyengine
AT josephtrzaska developmentofahighthermalefficiencyheavydutyengine
AT andrelboehman developmentofahighthermalefficiencyheavydutyengine
AT maxwelltaylor developmentofahighthermalefficiencyheavydutyengine
AT jianli developmentofahighthermalefficiencyheavydutyengine