Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform
Mini/Micro LED is a new display technology, it has advantages of long-life, energy-saving, fast response speed and brightness. The mass transfer speed of Mini/Micro LED is main challenge for its large-scale application. Magnetic levitation platform with long stroke is vital to increase the mass tran...
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| Format: | Article |
| Language: | English |
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Elsevier
2025-02-01
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| Series: | Heliyon |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2405844025006498 |
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| author | Shinan Cao Pingjuan Niu Wei Wang Sha Sheng Peilai Peng Wei Song |
| author_facet | Shinan Cao Pingjuan Niu Wei Wang Sha Sheng Peilai Peng Wei Song |
| author_sort | Shinan Cao |
| collection | DOAJ |
| description | Mini/Micro LED is a new display technology, it has advantages of long-life, energy-saving, fast response speed and brightness. The mass transfer speed of Mini/Micro LED is main challenge for its large-scale application. Magnetic levitation platform with long stroke is vital to increase the mass transfer speed. The magnetic circuit is important to improve the stroke of the magnetic levitation platform. The existing magnetic circuit can't decrease the levitation power consumption for long stroke magnetic levitation platform and no evaluation metrics can be used to evaluate the magnetic circuit design. To improve the stroke of magnetic levitation platform, a novel Halbach PM array is proposed and optimized. The εUMFD is first used to evaluate Halbach PM array. The novel Halbach PM is optimized with the εUMFD, the Lhky and the Lhcx is optimized. The result shows that the εUMFD can be improved by increasing the Lhky and decreasing the Lhcx. The passive MB force is increased to 37 N when the εUMFD is 56.7 %. Finally, a novel Halbach permanent magnet array is manufactured and the MFD experiment is done. The result shows that MFD obtained by the three methods are essentially same. |
| format | Article |
| id | doaj-art-f7c6463f824144eabea23d30b45d18fc |
| institution | Kabale University |
| issn | 2405-8440 |
| language | English |
| publishDate | 2025-02-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Heliyon |
| spelling | doaj-art-f7c6463f824144eabea23d30b45d18fc2025-02-11T04:35:12ZengElsevierHeliyon2405-84402025-02-01114e42269Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platformShinan Cao0Pingjuan Niu1Wei Wang2Sha Sheng3Peilai Peng4Wei Song5School of Automotive Engineering, ShanXi Vocational University of Engineering Science and Technology, Taiyuan, 030032, PR China; Corresponding author.School of Mechanical Engineering, TianGong University, Tianjin, 300387, PR ChinaBeijing Institute of Petrochemical Technology, Beijing, 102617, PR ChinaBeijing Institute of Petrochemical Technology, Beijing, 102617, PR ChinaBeijing Institute of Petrochemical Technology, Beijing, 102617, PR ChinaBeijing Institute of Petrochemical Technology, Beijing, 102617, PR ChinaMini/Micro LED is a new display technology, it has advantages of long-life, energy-saving, fast response speed and brightness. The mass transfer speed of Mini/Micro LED is main challenge for its large-scale application. Magnetic levitation platform with long stroke is vital to increase the mass transfer speed. The magnetic circuit is important to improve the stroke of the magnetic levitation platform. The existing magnetic circuit can't decrease the levitation power consumption for long stroke magnetic levitation platform and no evaluation metrics can be used to evaluate the magnetic circuit design. To improve the stroke of magnetic levitation platform, a novel Halbach PM array is proposed and optimized. The εUMFD is first used to evaluate Halbach PM array. The novel Halbach PM is optimized with the εUMFD, the Lhky and the Lhcx is optimized. The result shows that the εUMFD can be improved by increasing the Lhky and decreasing the Lhcx. The passive MB force is increased to 37 N when the εUMFD is 56.7 %. Finally, a novel Halbach permanent magnet array is manufactured and the MFD experiment is done. The result shows that MFD obtained by the three methods are essentially same.http://www.sciencedirect.com/science/article/pii/S2405844025006498Magnetic circuitMagnetic levitation platformHalbach permanent magnet arrayMass transferMini/micro LED |
| spellingShingle | Shinan Cao Pingjuan Niu Wei Wang Sha Sheng Peilai Peng Wei Song Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform Heliyon Magnetic circuit Magnetic levitation platform Halbach permanent magnet array Mass transfer Mini/micro LED |
| title | Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform |
| title_full | Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform |
| title_fullStr | Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform |
| title_full_unstemmed | Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform |
| title_short | Design and analysis of magnetic circuit for mass transfer 6-DOF magnetic levitation platform |
| title_sort | design and analysis of magnetic circuit for mass transfer 6 dof magnetic levitation platform |
| topic | Magnetic circuit Magnetic levitation platform Halbach permanent magnet array Mass transfer Mini/micro LED |
| url | http://www.sciencedirect.com/science/article/pii/S2405844025006498 |
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