Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment

Sweet potatoes (Ipomoea batatas) are recognized for their nutritional value and rich content of bioactive compounds, which contribute to their health benefits. Despite these advantages, the limited diversity of products derived from sweet potatoes has hindered their broader industrial application. T...

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Main Authors: Analaura Gómez-Cisneros, Alberto Ordaz, Liliana Santos-Zea, Anayansi Escalante-Aburto, Edith Ponce-Alquicira, Mariel Calderón-Oliver
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Applied Food Research
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Online Access:http://www.sciencedirect.com/science/article/pii/S2772502225000617
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author Analaura Gómez-Cisneros
Alberto Ordaz
Liliana Santos-Zea
Anayansi Escalante-Aburto
Edith Ponce-Alquicira
Mariel Calderón-Oliver
author_facet Analaura Gómez-Cisneros
Alberto Ordaz
Liliana Santos-Zea
Anayansi Escalante-Aburto
Edith Ponce-Alquicira
Mariel Calderón-Oliver
author_sort Analaura Gómez-Cisneros
collection DOAJ
description Sweet potatoes (Ipomoea batatas) are recognized for their nutritional value and rich content of bioactive compounds, which contribute to their health benefits. Despite these advantages, the limited diversity of products derived from sweet potatoes has hindered their broader industrial application. This paper discusses the potential of transforming sweet potatoes into flour and explores the implications of drying processes on bioactive compound retention. Furthermore, it examines the efficacy of ultrasound as a method to enhance the extraction and preservation of these valuable compounds during processing. Therefore, this study aimed to evaluate the effects of 3 factors and their interaction: ultrasound treatment (40 kHz, 10 min at 25 °C), storage time after ultrasound (0–96 h), and drying methods (cabinet dehydration and freeze-drying) to obtain sweet potato flour without reducing bioactive compounds, color and antioxidant activity, as well as its techno-economic feasibility. Ultrasound treatment and drying processes mainly impact the final color, phenolic content, and carotenoids. Dehydration decreases the bioactive content compared to lyophilization; however, the ultrasound treatment causes an increase in concentration after 48 h of storage (53.8 % more than control without ultrasound). Also, dehydration increases the a* and b* levels in the final flours. Finally, the process was proposed to be scaled industrially using SuperPro Designer software. The techno-economic assessment demonstrated that obtaining flour through ultrasound and dehydration is both scalable and economically feasible, providing an industrial option for sweet potato commercialization.
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spelling doaj-art-e04e53b4b9c14d25a4637f05850519fe2025-02-08T05:01:40ZengElsevierApplied Food Research2772-50222025-06-0151100751Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessmentAnalaura Gómez-Cisneros0Alberto Ordaz1Liliana Santos-Zea2Anayansi Escalante-Aburto3Edith Ponce-Alquicira4Mariel Calderón-Oliver5Tecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Av. Eugenio Garza Sada 2501, Campus Toluca, Monterrey, N.L., 64849, MexicoTecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Av. Eugenio Garza Sada 2501, Monterrey, N.L., 64849, Mexico. Campus Estado de MéxicoTecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Av. Eugenio Garza Sada 2501, Campus Toluca, Monterrey, N.L., 64849, MexicoTecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Av. Eugenio Garza Sada 2501, Campus Toluca, Monterrey, N.L., 64849, Mexico; Tecnologico de Monterrey, Institute for Obesity Research, Av. Eugenio Garza Sada 2501, Campus Monterrey, Monterrey, N.L., 64849, MexicoDepartment of Biotechnology, Universidad Autónoma Metropolitana, Unidad Iztapalapa, Av. San Rafael Atlixco 186, Col. Vincentina, 09340 Ciudad de Mexico, MexicoTecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Av. Eugenio Garza Sada 2501, Campus Toluca, Monterrey, N.L., 64849, Mexico; Corresponding author.Sweet potatoes (Ipomoea batatas) are recognized for their nutritional value and rich content of bioactive compounds, which contribute to their health benefits. Despite these advantages, the limited diversity of products derived from sweet potatoes has hindered their broader industrial application. This paper discusses the potential of transforming sweet potatoes into flour and explores the implications of drying processes on bioactive compound retention. Furthermore, it examines the efficacy of ultrasound as a method to enhance the extraction and preservation of these valuable compounds during processing. Therefore, this study aimed to evaluate the effects of 3 factors and their interaction: ultrasound treatment (40 kHz, 10 min at 25 °C), storage time after ultrasound (0–96 h), and drying methods (cabinet dehydration and freeze-drying) to obtain sweet potato flour without reducing bioactive compounds, color and antioxidant activity, as well as its techno-economic feasibility. Ultrasound treatment and drying processes mainly impact the final color, phenolic content, and carotenoids. Dehydration decreases the bioactive content compared to lyophilization; however, the ultrasound treatment causes an increase in concentration after 48 h of storage (53.8 % more than control without ultrasound). Also, dehydration increases the a* and b* levels in the final flours. Finally, the process was proposed to be scaled industrially using SuperPro Designer software. The techno-economic assessment demonstrated that obtaining flour through ultrasound and dehydration is both scalable and economically feasible, providing an industrial option for sweet potato commercialization.http://www.sciencedirect.com/science/article/pii/S2772502225000617Sweet potatoPolyphenolsCarotenoidsUltrasoundStorageDrying
spellingShingle Analaura Gómez-Cisneros
Alberto Ordaz
Liliana Santos-Zea
Anayansi Escalante-Aburto
Edith Ponce-Alquicira
Mariel Calderón-Oliver
Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment
Applied Food Research
Sweet potato
Polyphenols
Carotenoids
Ultrasound
Storage
Drying
title Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment
title_full Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment
title_fullStr Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment
title_full_unstemmed Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment
title_short Orange sweet potato flour production: Comparative effects on ultrasound, drying, storage, and techno-economic assessment
title_sort orange sweet potato flour production comparative effects on ultrasound drying storage and techno economic assessment
topic Sweet potato
Polyphenols
Carotenoids
Ultrasound
Storage
Drying
url http://www.sciencedirect.com/science/article/pii/S2772502225000617
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