Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution

During production, recombinant adeno-associated virus (rAAV) capsids are equipped with heterogeneous genetic payloads including undesired DNA impurities as well as truncated vector genomes. Comprehensive analysis of encapsidated DNA by long-read next-generation sequencing is destined to guide platfo...

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Main Authors: Florian Dunker-Seidler, Kathrin Breunig, Magdalena Haubner, Florian Sonntag, Markus Hörer, Rebecca C. Feiner
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Molecular Therapy: Methods & Clinical Development
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Online Access:http://www.sciencedirect.com/science/article/pii/S2329050125000129
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author Florian Dunker-Seidler
Kathrin Breunig
Magdalena Haubner
Florian Sonntag
Markus Hörer
Rebecca C. Feiner
author_facet Florian Dunker-Seidler
Kathrin Breunig
Magdalena Haubner
Florian Sonntag
Markus Hörer
Rebecca C. Feiner
author_sort Florian Dunker-Seidler
collection DOAJ
description During production, recombinant adeno-associated virus (rAAV) capsids are equipped with heterogeneous genetic payloads including undesired DNA impurities as well as truncated vector genomes. Comprehensive analysis of encapsidated DNA by long-read next-generation sequencing is destined to guide platform optimization and provide crucial insights into safety of gene therapies. We used nanopore sequencing for in-depth profiling of an rAAV9 batch produced using our proprietary split two-plasmid system in a 50-L bioreactor. We compared three methods for single-strand to double-strand DNA conversion and their impact on the sequencing data. We observed a distinct library size profile but comparable impurity distribution. We contrasted recent nanopore sequencing advancements such as the V14 chemistry and dorado basecalling software with the widespread V9 chemistry and detected a markedly increased read quality. Our data highlight a high vector batch quality with low plasmid-derived and host cell DNA impurities of random origin, critical for mitigating associated safety risks. Finally, we compared nanopore data with orthogonal SMRT sequencing data and observed a higher base quality, but largely similar length and impurity profiles. Taken together, nanopore sequencing is a state-of-the-art method for comprehensive, in-depth rAAV vector batch analysis during all stages of gene therapy development.
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publishDate 2025-03-01
publisher Elsevier
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series Molecular Therapy: Methods & Clinical Development
spelling doaj-art-f8ae1c561ee1479ca68e3316df35d06d2025-02-09T05:00:34ZengElsevierMolecular Therapy: Methods & Clinical Development2329-05012025-03-01331101417Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distributionFlorian Dunker-Seidler0Kathrin Breunig1Magdalena Haubner2Florian Sonntag3Markus Hörer4Rebecca C. Feiner5Ascend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, GermanyAscend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, GermanyAscend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, GermanyAscend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, GermanyAscend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, GermanyAscend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, Germany; Corresponding author: Rebecca Feiner, Ascend Advanced Therapies GmbH, Fraunhoferstraße 9b, 82152 Planegg-Martinsried, Germany.During production, recombinant adeno-associated virus (rAAV) capsids are equipped with heterogeneous genetic payloads including undesired DNA impurities as well as truncated vector genomes. Comprehensive analysis of encapsidated DNA by long-read next-generation sequencing is destined to guide platform optimization and provide crucial insights into safety of gene therapies. We used nanopore sequencing for in-depth profiling of an rAAV9 batch produced using our proprietary split two-plasmid system in a 50-L bioreactor. We compared three methods for single-strand to double-strand DNA conversion and their impact on the sequencing data. We observed a distinct library size profile but comparable impurity distribution. We contrasted recent nanopore sequencing advancements such as the V14 chemistry and dorado basecalling software with the widespread V9 chemistry and detected a markedly increased read quality. Our data highlight a high vector batch quality with low plasmid-derived and host cell DNA impurities of random origin, critical for mitigating associated safety risks. Finally, we compared nanopore data with orthogonal SMRT sequencing data and observed a higher base quality, but largely similar length and impurity profiles. Taken together, nanopore sequencing is a state-of-the-art method for comprehensive, in-depth rAAV vector batch analysis during all stages of gene therapy development.http://www.sciencedirect.com/science/article/pii/S2329050125000129nanopore sequencing, gene therapyadeno-associated virus, AAVanalyticsbioinformatics
spellingShingle Florian Dunker-Seidler
Kathrin Breunig
Magdalena Haubner
Florian Sonntag
Markus Hörer
Rebecca C. Feiner
Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution
Molecular Therapy: Methods & Clinical Development
nanopore sequencing, gene therapy
adeno-associated virus, AAV
analytics
bioinformatics
title Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution
title_full Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution
title_fullStr Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution
title_full_unstemmed Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution
title_short Recombinant AAV batch profiling by nanopore sequencing elucidates product-related DNA impurities and vector genome length distribution
title_sort recombinant aav batch profiling by nanopore sequencing elucidates product related dna impurities and vector genome length distribution
topic nanopore sequencing, gene therapy
adeno-associated virus, AAV
analytics
bioinformatics
url http://www.sciencedirect.com/science/article/pii/S2329050125000129
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